steelcorp

Albury Self-Storage Facility

Wed, 29 Apr 2026 00:20:04 GMT

Case Study S. 26

Albury Self-Storage Facility

Design and construction of a purpose-built multi-tenant self-storage facility, delivering a secure, investment-grade commercial asset ready for long-term tenancy and operational management.

Yarra Valley Water

Thu, 09 Apr 2026 22:20:05 GMT

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Case Study S. 25

Yarra Valley Water

Design and construction of a purpose-built waste to energy processing facility, forming part of Yarra Valley Water’s bioenergy infrastructure and enabling specialised organic waste handling and renewable energy generation.

The Developer's Path to Precision: Selecting a D&C Partner | Steelcorp

Thu, 02 Apr 2026 04:02:27 GMT

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The Developer's Path to Precision: Selecting a D&C Partner

20 February 2026

Lionel Allpress, Head of Marketing

Most D&C Procurement Decisions are Made on Incomplete Information.

The industrial building prices in a proposal are visible and comparable. The programme risk embedded in the delivery model, the cost exposure from design-construction gaps, the difference between what was contracted and what gets built, none of these appear on the cost plan. They appear later, when the decisions that produced them are long made and the options for addressing them are limited.

This guide is for developers who want to evaluate industrial structures partners on the factors that determine project outcome, not just the factors that are easiest to compare at tender.

The Problem with Coordinating Multiple Parties

The Information Gap at Tender Stage

A tender response tells you what a D&C partner proposes to deliver and at what price. It does not tell you how they manage the conditions under which most projects get into trouble, late-stage design changes, coordination failures between engineering and construction, approval delays, or variations that surface when fabrication reveals what the drawings did not anticipate.

The Master Builders Association of Victoria represents contractors across commercial and industrial construction. The procurement issues outlined in this guide are consistent with the risk profile that fragmented delivery models produce across the sector.

The gap between the quoted price and the actual project cost is almost always a function of the delivery model, not the scope. Understanding that gap before you commit is the purpose of proper D&C partner evaluation.

Fragmented Delivery vs. Integrated D&C: What Actually Changes

The question a developer should be asking is not which model has the lower number on the proposal. It is which model delivers the outcome the proposal describes.

Five Questions to Ask Before You Commit

Not all D&C arrangements reflect the integrated model above. The contract structure does not guarantee the capability behind it. These are the questions that reveal whether a D&C partner's integration is genuine.

1. Does your engineering team participate from the first site visit, or do you engage an engineer at tender stage?

A D&C partner with genuine in-house engineering removes the most consistent source of industrial project cost variation. When the engineers who design the structure work with the team who will fabricate and build it, design decisions are tested for buildability and cost in real time. If the answer is that an external engineer is brought in at tender, the integration is contractual, not operational, and the design-construction gap that produces variations still exists.

You can review how Steelcorp's in-house team approaches this before making contact.

2. Can you demonstrate previous reductions in structural steel tonnage, and how?

The weight of the structural frame is the primary driver of industrial building prices. A capable D&C partner should be able to show a consistent track record of reducing structural steel through engineering precision, and explain specifically how that reduction is achieved. Steelcorp reduces structural steel by up to 33% compared to standard engineering approaches through advanced structural modelling and the use of high-tensile materials. The downstream effects include less intensive footing requirements, faster on-site assembly, and a lower cost per square metre.

Our completed projects demonstrate this across a range of asset types and scales.

3. How do you respond when a problem arises on site?

In a fragmented model, the first response to an on-site problem is often to identify which party's contract covers it. In an integrated model, the response is simpler: we fix it. The distinction matters because programme certainty has a direct financial value. Every additional week of construction is a week of holding cost, interest accrual on construction finance, and delayed tenancy income.

Ask for specific examples of how a prospective partner has managed programme risk on previous projects, not just how they would theoretically handle it.

4. What does your approval management process look like, and whose programme carries the risk?

Building permit approvals require engineering certification documentation. In a fragmented model, the developer typically coordinates this between consultants, and approval delays become the developer's programme risk. In an integrated D&C model, the partner manages the documentation and carries the risk of approval timelines. Clarify this explicitly before signing.

Steelcorp's 42-point discovery process establishes the full technical and environmental parameters of your project before design begins, which means approval requirements are anticipated, not discovered mid-programme.

5. What does your structural warranty actually cover, and for how long?

A lifetime structural warranty represents a materially different risk position from a standard builder's warranty. Ask for the specific scope: what is covered, what is excluded, and whether it applies to the full structure or only to certain components.

Every Steelcorp structure carries a lifetime structural warranty on our fabricated structural steel members. This reflects the engineering investment made at the design stage and provides a clear basis for long-term asset management.

Evaluating Industrial Building Prices on a Consistent Basis

A meaningful comparison between proposals requires that they share the same foundation. The following variables are the most common sources of post-commitment cost surprises.

Structural Specification: Are the structural systems genuinely equivalent? A lower price built on lighter-duty sections may not meet your operational requirements or your tenants' needs once the asset is in use.

Scope Inclusions: Confirm what each proposal includes and excludes. Site works, footings, services connections, and approval fees are the most common exclusion points that inflate total project cost after commitment.

Programme Assumptions: A faster programme has a measurable financial value. Quantify the holding cost difference between proposals with different projected completion dates and factor it into the comparison.

Warranty Terms: Compare the scope and duration of structural warranties across every proposal, not just the headline figure.

Approval Management: Clarify explicitly who manages engineering certification, who prepares the permit documentation, and who carries the programme risk if approvals are delayed.

The Long-Term Perspective

An industrial facility is a long-term asset. The procurement decision made today determines its maintenance profile, its adaptability as tenant requirements change, and its position at refinancing or sale.

A structure built with adaptability in mind retains its yield potential as the market evolves. Structural grids that can accommodate future expansion, modified racking configurations, and changing tenancy requirements are a design decision that is inexpensive to make at the right stage and costly to retrofit later. For developers focused on the full lifecycle of an asset, our approach to sustainability covers how this integrates with our engineering methodology.

When you are ready to begin evaluating a project, contact us to start the discovery process.

"Maximising land yield requires smart structural engineering.

We specialise in multi-level designs that turn expensive plots into high-density assets."

Commercial Certainty: Turnkey Delivery for Multi-Tenant Assets | Steelcorp

Thu, 02 Apr 2026 03:43:10 GMT

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Commercial Certainty: Turnkey Delivery for Multi-Tenant Assets

20 February 2026

Lionel Allpress, Head of Marketing

Picture the moment a multi-tenant commercial steel building project starts to unravel. The drawings are finalised, the builder has priced them, and the variations are already coming in. The architect did not consult the builder on buildability.

The engineer specified to the drawings, not to what can actually be fabricated efficiently. Three parties. Three contracts. And the developer holding the cost exposure from every gap between them.

This is not an unusual project. It is the default outcome of fragmented delivery.

Steelcorp's Design and Construct model is built around removing the conditions that produce it.

One team manages design, engineering, fabrication, and construction under a single contract. There is no gap between disciplines for risk to fall into.

The Problem with Coordinating Multiple Parties

Multi-tenant commercial assets are more complex to deliver than single-tenancy buildings. Bay configurations, fire compartmentation requirements, shared loading access, future subdivision potential, each of these involves decisions that affect structural design, and structural design affects cost. When those decisions are distributed across separate parties who are not communicating in real time, they get made sequentially rather than collaboratively.

The architect finalises the layout. The engineer designs around it. The builder prices it and identifies the problems. By then, the design is locked and changes are expensive. The developer, who has the most to lose from this sequence, has the least control over it.

What a Single Contract Actually Changes

A turnkey D&C contract does not simply consolidate your invoices. It consolidates accountability. When design, engineering, fabrication, and construction are managed by the same party, there is no argument about who is responsible for a problem. Steelcorp owns the outcome, and you can see what that accountability looks like in practice across our completed project portfolio .

Design Decisions Get Made Once, Not Twice

Our in-house engineering team works alongside our design team from the first site visit. There is no handover between them, no lag between a design decision and its structural and cost implications. When a column grid is proposed, the engineer evaluating it and the fabricator who will produce it are in the same conversation. Decisions that would otherwise generate variations on site are resolved at design stage at zero cost.

Fabrication Starts From an Optimised Design

Because our engineers work with our design team rather than after them, the design that enters fabrication has already been tested for buildability and structural efficiency. We reduce structural steel compared to standard engineering approaches by designing to what the structure actually needs, not to a conservative generic specification. Lighter frames require less intensive footings, which reduces your civil cost and brings the programme forward.

Approvals Are Managed As Part of the Programme

As your D&C partner, we prepare the engineering documentation required for your building permit. This is not a task we hand off to a separate consultant. It is part of our delivery scope, built into your programme from day one with realistic timeframes, not optimistic assumptions.

How We Engage Before the Design Is Set

The most financially significant work on a D&C project happens before any drawing is produced. This is where Steelcorp's 42-point discovery process operates. Before we design anything, we need to understand the full technical, environmental, and commercial picture of your project.

For multi-tenant assets, this includes fire compartmentation requirements under the National Construction Code, tenancy subdivision options, dock and hardstand configurations, and future expansion provisions. Identifying these requirements at the outset means they are designed for, not retrofitted. Retrofitting is expensive. Discovery is not.

Early Contractor Involvement (ECI) is where most developers in the fragmented model leave value on the table. Bringing a builder in after the design is locked forfeits every efficiency that early collaboration would have produced. We engage before the design is finalised, which is the only point at which those efficiencies are still accessible. Learn more about how we work and the team behind this process.

Designing for Multi-Tenant Performance

The value of a multi-tenant commercial asset depends on who it can attract as tenants and how long it can retain them. We design with the end user in mind, which means the structural decisions made during the design phase are evaluated against their long-term operational implications, not just their upfront cost.

Column Grids That Adapt to Changing Tenancy

Our structural grids are designed to support a range of tenancy configurations from the outset. A bay that is leased as a single large unit today can be subdivided when your tenancy mix changes. An asset that can accommodate different tenancy types and sizes over its life maintains its yield potential as the market evolves. This is a design decision that is straightforward to make at the right time and expensive to retrofit later.

Clearance Heights That Attract the Right Tenants

Modern commercial and light industrial tenants prioritise usable internal volume, not just floor area. Minimising internal columns and delivering appropriate clearance heights for the target tenant profile makes the asset more competitive in the rental market and more resilient to changing operational requirements. We specify clearance heights based on what the asset needs to attract and retain, established during the discovery process.

A Structure That Presents Professionally

A commercial building that presents well attracts better tenants at stronger rents. Our design team works within your architectural brief to deliver a structure that is efficient to build and considered in how it presents. Structural efficiency and good design are not in conflict when they are developed together from the beginning.

"Maximising land yield requires smart structural engineering.

We specialise in multi-level designs that turn expensive plots into high-density assets."

The Programme and Cost Outcome

Every week between practical completion and the first rent payment is a week of holding cost. Interest on construction finance accrues daily. A programme that overruns by four weeks on a significant project is a meaningful cost to the feasibility.

Our integrated process eliminates the inter-party handover delays that extend programmes in fragmented models. Fabrication, approvals, and site works are coordinated internally. Every Steelcorp structure is backed by a lifetime structural warranty, a reflection of the engineering rigour behind each build, and a stronger position when presenting the asset to financiers or future buyers.

If you are ready to discuss a multi-tenant project, contact our team to begin the discovery process.

Investing in Self-Storage: A Developer's Guide

Wed, 18 Feb 2026 22:07:28 GMT

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Investing in Self-Storage: A Guide for Developers

20 February 2026

Lionel Allpress, Head of Marketing

In the world of commercial property, few asset classes have proven as resilient as self-storage.

Often dubbed "recession-proof," the demand for storage continues to grow regardless of the economic climate. In boom times, people buy more "toys" (boats, caravans) that need storing. In down times, people downsize their homes and need somewhere to put their furniture.

For developers, commercial self storage units offer an attractive proposition: low overheads, low maintenance, and a diverse income stream that isn't reliant on a single tenant.

However, building a profitable facility involves more than just erecting a shed and putting some padlocks on it. It requires a strategic balance of unit mix, security technology, and efficient construction. In this guide, we’ll explore the key design factors that maximise ROI for self-storage developments in 2025.

The "Unit Mix": Optimising for ROI

The most critical decision you will make isn't the colour of the roof; it's the "Unit Mix." This refers to the ratio of different unit sizes within your facility.

If you build 100 units that are all 3m x 3m, you might find yourself with 50% vacancies because the local market actually wants mini-lockers (1m x 1m) or large garage-sized units (6m x 3m).

Market Research is Key

Before we start the design, you need to understand the local demographic.

Inner City:
High demand for small "lifestyle" lockers (for golf clubs, winter clothes) and medium units for apartment dwellers.
Regional/Outer Suburbs:
High demand for large drive-up units for tradespeople storing tools or families storing furniture.

At Steelcorp, we design flexible layouts. By using non-structural internal partitioning systems, we can create a grid that allows you to adjust the wall placements if market demand shifts during the design phase.

Single Level vs. Multi-Level: The Land Cost Equation

As commercial steel builders , we often get asked: Is it cheaper to build out or build up?

Single Level (Drive-Up)

Pros: Cheaper construction cost (lighter slab, no lifts/stairs). Tenants love "drive-up" convenience.
Cons: Eats up land. You get less "net lettable area" per square metre of land.
Best For: Regional areas or large industrial blocks where land value is lower.

Multi-Level

Pros: Maximises yield on expensive land. You can often double or triple your lettable area on the same footprint.
Cons: Higher build cost (heavier structural steel, goods lifts, fire stairs).
Best For: Metro areas where land is a premium asset.

According to the Self Storage Association of Australasia (SSAA) , the industry is seeing a shift towards multi-level facilities in urban corridors to combat rising land prices.

Security & Automation: The Unmanned Facility

The old model of having a resident manager living on-site is fading. The new standard is the "Unmanned Facility."

Modern commercial steel buildings are designed to integrate seamlessly with automation technology. This lowers your ongoing operating costs (staffing), which directly boosts your net profit.

Design Requirements for Automation:

Kiosk Zones: We design secure, weather-protected entry points for digital kiosks where customers can rent a unit 24/7.
Smart Entry: The facility needs reliable power and data cabling infrastructure to support "Bluetooth" locks and license plate recognition gates.
Lighting: Motion-sensor LED lighting is essential. A customer visiting at 10pm needs to feel safe, but you don't want to pay to light an empty corridor all night.

Fire Compliance & Corridor Design

Compliance is the biggest hurdle in self-storage design. Because you have a high fire load (lots of unknown goods packed tightly), the National Construction Code (NCC) imposes strict rules.

Corridor Widths

You cannot simply squeeze as many units in as possible. You must maintain minimum corridor widths for egress (escape).

Design Tip: We typically design corridors to be wide enough not just for fire safety, but for customer trolleys to pass each other comfortably. A cramped corridor leads to scratched walls and unhappy tenants.

Fire Separation

Large facilities often need to be divided into "fire compartments" using concrete tilt panels or fire-rated plasterboard walls. This stops a fire in Unit 1 from spreading to the whole complex. Steelcorp coordinates these fire walls within the structural steel design to ensure they don't interfere with your unit layout.

Construction Speed = Faster Cashflow

In development, time is money. Every month the site sits idle is a month of paying interest on the land without collecting rent.

This is where Steelcorp’s prefabricated system shines.

Parallel Processing: While the civil team is pouring the slab on-site, we are fabricating the steel columns and trusses in our factory.
Rapid Assembly: Once the steel arrives, it bolts together quickly. We can often get the roof on weeks faster than a traditional block-work build.
Early Access: By getting the shell weather-tight sooner, the internal fit-out teams (partitioning, electrical) can start work earlier.

"Maximising land yield requires smart structural engineering.

We specialise in multi-level designs that turn expensive plots into high-density assets."

Targeting the "Toy" Market: Boats & Caravans

One of the fastest-growing sectors is RV and boat storage. Standard 6m x 3m units are often too small or have door heights that are too low for modern caravans.

The "Mega-Unit" Opportunity

We are seeing savvy developers designate a portion of their facility for "Mega-Units."

High Clearance: We design these bays with 3.5m+ clearance roller doors.
Wide Driveways: You need wider turning aprons (10m+) to allow a novice driver to reverse a boat trailer without hitting a building.

Power Points: Installing trickle-charge power points in these units allows you to charge a premium rent to boat owners who want to keep their batteries topped up.

FAQs

Cost to Build a Commercial Building in 2026

Wed, 18 Feb 2026 21:56:43 GMT

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The Real Cost of Building a Commercial Facility in 2026

18 February 2026

By Aaron Barker , Head of Sales

"How much will it cost?"

It is the first question every investor, developer, and business owner asks. And rightly so. When you are planning a new warehouse, factory, or logistics hub, the feasibility of the entire project rests on the bottom line.

However, if you search online for "industrial building cost per m²," you will find a dozen different answers ranging from $800 to $2,500+. Why the discrepancy? Because a commercial build isn't a product off a shelf; it’s a complex assembly of variables.

At Steelcorp, we believe in transparency. While we can’t give you a quote without a design, we can explain exactly where your money goes. In this guide, we break down the real cost drivers of a commercial building in 2026 and how you can "value engineer" your design to save money.

Building a warehouse is a major step for any business, whether you're expanding your operations, upgrading an existing facility, or creating a new space for future growth. The warehouse construction process can be complex, involving several considerations that go beyond simple construction costs. Selecting the right warehouse builder is crucial to ensuring the success of the project, from design through to completion.

The "Per Square Metre" Myth

The biggest mistake we see early-stage developers make is relying on a generic "per square metre" rate they found on a forum.

A 1,000m² warehouse for hay storage is a completely different beast to a 1,000m² food manufacturing facility.

The Hay Shed: Minimal slab, no insulation, no internal walls, simple fire compliance.

The Factory: Heavy-duty slab, office fit-out, thermal insulation, hydrants, amenities, and landscaping.

Using a blanket rate for these two projects will leave you either drastically over-budget or dangerously under-funded. The only way to get a true cost is to quote on a specific scope of works, not just a floor area.

The Big 3 Cost Drivers: Steel, Concrete & Labour

In 2026, the construction landscape has stabilised somewhat compared to the volatility of recent years, but global markets still dictate pricing.

Structural Steel
Steel is a global commodity. Prices fluctuate based on international demand and shipping costs. However, using a prefabricated structural steel system (like Steelcorp’s) often locks in pricing earlier than traditional on-site fabrication, reducing your exposure to market spikes during the build.

Concrete (The Slab)
As mentioned in our warehouse design guide , the slab is often the most expensive single component of the build. The thickness of the concrete and the density of the reinforcement (mesh or fibre) are dictated by the weight of your trucks and racking. Over-engineering the slab burns cash; under-engineering it risks cracking.

Labour
Skilled labour shortages are still a reality in the Australian construction sector. This is why "prefabricated" builds are becoming the preferred commercial method. By manufacturing the frame off-site in a controlled facility, we reduce the number of man-hours required on-site, effectively lowering the labour bill.

The Hidden Budget Killer: Fire Compliance

This is the variable that catches most first-time developers off guard. The National Construction Code (NCC) has strict requirements for commercial buildings based on their total floor area and volume.

Under 500m²: Often requires minimal fire safety (extinguishers, exit signs).
Over 500m²: Often triggers the need for a fire hydrant system.
Over 2,000m²: Can trigger the need for sprinklers and smoke exhaust systems.

The Cost Impact:
Installing a fire hydrant system (tanks, pumps, and boosters) can easily add $100k+ to a project. If your design is just over a size threshold (e.g., 550m²), it might be worth reducing the floor area to 499m² to avoid that massive compliance cost. This is where expert advice early in the design phase pays for itself.

Site Conditions: Why "Good Ground" Matters

You can’t build a solid building on a soup sandwich. Before we can quote accurately, we need to know what lies beneath the grass. A geotechnical report is essential.

Good Site: Flat, solid clay or rock. Minimal excavation required.
Bad Site: "Fill" sites (dumped soil), soft sand, or steep slopes.

If your site has "uncontrolled fill," we may need to drill deep concrete piers or dig out the bad soil and import crushed rock to create a stable pad. These "civil works" costs vary wildly from site to site and are a major reason why a neighbour's project might have cost less than yours.

"Early involvement is the most effective way to control costs.
It turns a concept into a viable investment."

- Ben Greenland, Project Manager

Fit-Out vs. Cold Shell: Defining the Scope

When comparing quotes from different builders, ensure you are comparing apples with apples.

Cold Shell:
T his typically includes the slab, the steel frame, the cladding, and the roller doors. It is a weather-tight box. No lights, no office, no toilet.
Turnkey:
This includes the shell plus the internal office walls, plumbing, electrical, lighting, HVAC, and even the landscaping.

At Steelcorp, we can deliver either. However, be wary of "cheap" quotes that exclude essential items like the concrete apron or stormwater drainage, leaving you to pay for them later as "variations."

How "Value Engineering" Saves You Money

This is the Steelcorp advantage. Because we are both the designers and the builders, we can "value engineer" your structure.

Architects design for aesthetics; we design for efficiency.

Optimised Spans:
We might suggest widening a bay from 5m to 8m to remove a column, using less steel overall.
Material Selection:
We can recommend cladding profiles that look premium but cost less to install.
Structural Efficiency:
We use smart software to ensure every steel beam is exactly the right size for the load, no wasted metal.

According to the Australian Institute of Quantity Surveyors (AIQS) , engaging a builder early in the design phase (ECI - Early Contractor Involvement) is one of the most effective ways to control project costs.

Trucks Plus

Sun, 31 Aug 2025 22:32:20 GMT

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Case Study S. 24

Trucks Plus

Design, engineering, and supply of a 1,240m² heavy vehicle servicing facility for Trucks Plus Group in Shepparton, VIC.

Katunga Fresh

Thu, 21 Aug 2025 22:35:58 GMT

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Case Study S. 23

Katunga Fresh

Design, engineering, and construction of a 3,584m² processing facility for Katunga Fresh, a hydroponic tomato producer in Katunga, VIC.

The Advantages of Bringing Pre-Construction In-House with Steelcorp

Thu, 14 Aug 2025 00:54:01 GMT

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The Advantages of Bringing Pre-Construction In-House with Steelcorp

14 August 2025

By Shane Barker , Pre-Construction Manager

Before a single piece of steel is cut or concrete poured, every successful commercial building project starts with a crucial step: pre-construction. This is the planning, design, and preparation stage where your vision is transformed into a fully defined, build-ready plan.

What is Pre-Construction?

Pre-construction is where your project moves from concept to a clear, actionable plan. It covers everything from initial design concepts and engineering through to regulatory approvals and cost estimations. By the end of this stage, you’ll know exactly what your industrial warehouse builder or project team will deliver – including the scope, budget, and timeline.

This stage also encompasses planning and building approvals. Once design and compliance requirements are finalised, Steelcorp can provide a fixed-price contract so you can move forward with confidence.

Why Pre-Construction Matters

Well-managed pre-construction sets the tone for your entire build. It ensures accurate construction costing, helping you avoid costly surprises during the process. It also guarantees your design is compliant, functional, and tailored to your operational needs – whether you’re building large-scale sports covers, covered outdoor learning areas, or a high-performance warehouse facility.

Decisions made during pre-construction have a direct impact on efficiency, budget, and the long-term performance of your commercial building.

“The earlier we’re involved, the more value we can bring to the design and cost efficiency of your project.”

- Shane Barker, Pre-Construction Manager

The Steelcorp Advantage

Bringing pre-construction in-house with Steelcorp means you benefit from an integrated, client-focused approach. Our experienced team can value manage your design – identifying ways to reduce material use, cut costs, and streamline construction without compromising strength, compliance, or performance.

Too often, external consultants design projects that don’t align with the client’s budget or operational needs. At Steelcorp, we work with you from day one to ensure your design delivers both functionality and value – whether it’s a project for warehouse construction companies, manufacturing facilities, or community infrastructure.

Because we partner with trusted consultants and suppliers, our process is streamlined from the start. These long-standing relationships mean faster turnaround times, reduced pre-construction costs, and fewer delays – so your project moves into construction sooner.

A Smarter Start to Your Project

For Steelcorp, pre-construction isn’t just about producing drawings – it’s about laying the foundation for a smooth, successful build. By managing the process under one roof, we keep communication clear, eliminate unnecessary steps, and deliver a better experience from planning to completion.

If you’re ready to take the guesswork out of your next project, talk to Steelcorp today about starting with our in-house pre-construction service. Whether you’re building sports covers, covered outdoor learning areas, or working with an industrial warehouse builder, our expertise ensures your project starts – and finishes – strong.

Top 5 Factors to Consider When Hiring a Warehouse Builder

lionel.allpress@steelcorp.com.au (Lionel Allpress) — Mon, 21 Jul 2025 23:46:21 GMT

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Top 5 Factors to Consider When Hiring a Warehouse Builder

22 July 2025

By Aaron Barker , Sales Lead

Why Choosing the Right Warehouse Builder Matters

Key Considerations When Hiring a Warehouse Builder

With so many warehouse builders available, it can be difficult to know which one is the best fit for your needs. However, the right warehouse construction company will not only deliver your project on time and within budget but will also align with your long-term business goals. When hiring a warehouse builder, it’s important to look at more than just the price tag—quality, experience, and capabilities should also be at the forefront of your decision-making process.

Factors That Impact Your Warehouse Construction Project

From design flexibility to delivery timelines, a variety of factors can impact the outcome of your warehouse construction. In this blog, we will break down the top 5 factors to consider when hiring a warehouse builder. These factors will help you assess each builder’s ability to meet your needs, ensuring that your project is completed efficiently, within budget, and to the highest standards.

Steelcorp is a leading provider of industrial sheds, commercial sheds, and customised warehouse solutions . Our expertise in designing and constructing industrial buildings makes us a trusted partner for businesses looking to build functional, durable, and efficient warehouse spaces.

Whether you’re looking for a small industrial building or a large commercial warehouse, Steelcorp has the experience and knowledge to deliver a tailored solution that meets your unique requirements. Our commitment to design flexibility, high-quality construction, and on-time delivery ensures that every warehouse we build serves the needs of our clients for years to come.

Top 5 Factors to Consider When Hiring a Warehouse Builder

1. Reputation and Experience in the Industry

When hiring a warehouse builder , the reputation and experience of the company are essential. You want a builder who has a proven track record of delivering high-quality warehouse projects on time and within budget. An experienced builder will understand the unique challenges that come with constructing industrial and commercial buildings, ensuring a smooth construction process.

Why Reputation Matters:

Proven reliability: A builder with a strong reputation will have a history of delivering successful projects, often with positive reviews and testimonials from past clients.
Industry knowledge: An experienced builder will be familiar with industry regulations, safety standards, and best practices, ensuring compliance with all relevant laws.
Project success: Reputable builders have a track record of completing projects to specification, which reduces the risk of delays and unexpected costs.

Check for online reviews, ask for client references, and look at past projects to gauge the reputation of potential warehouse builders. A solid reputation is a good indicator that the builder can handle your project’s scope and scale.

2. Design Flexibility and Customisation Options

Every business has unique needs when it comes to their warehouse space. Whether it’s the storage capacity, layout design, or specific features required for operations, design flexibility is one of the most important factors to consider. A custom-designed warehouse allows you to optimise space usage and create a functional environment tailored to your business operations.

Why Design Flexibility is Crucial:

Optimised space usage: A flexible design allows you to make the most out of your available space, whether you're planning for future growth or specific workflows.
Custom features: Whether you need loading docks, office spaces, or specialised storage solutions, a builder that offers design flexibility can incorporate your specific needs.
Scalability: A well-designed warehouse can accommodate future growth, allowing for easy expansion if your business needs change.

Steelcorp offers custom warehouse designs that can adapt to your specific requirements, providing tailored solutions that support your business needs now and in the future.

3. Delivery Timelines and Project Management

The timeliness of construction is a crucial factor when selecting a warehouse builder. Delays in warehouse construction can significantly impact your business operations, causing disruptions and potentially losing revenue. A reliable builder will provide clear timelines and stick to them, ensuring that the project is completed as scheduled.

Why Timely Delivery is Important:

Minimise disruptions: Delays can interfere with your operations, especially if your warehouse is integral to daily business functions.
Predictable operations: With a builder who meets their delivery deadlines, you can plan your operations and business growth without uncertainty.
Reduced costs: Delays can lead to additional costs in equipment, temporary storage, and operational inefficiencies. On-time delivery helps prevent these additional expenses.

Steelcorp ensures on-time project delivery, with dedicated project management and a clear timeline for every phase of the build. We work efficiently to get your warehouse up and running as quickly as possible, without compromising on quality.

4. Quality of Materials and Construction Standards

The quality of materials used in your warehouse construction is another critical factor. A warehouse building needs to be durable, reliable, and able to withstand the demands of daily use. High-quality materials contribute to the long-term performance of the warehouse and minimise future maintenance and repair costs.

Why Quality Matters:

Durability: High-quality materials ensure your warehouse can withstand heavy use and environmental conditions, protecting your investment for years to come.
Reduced maintenance: Durable materials reduce the need for frequent repairs and maintenance, lowering long-term costs.
Energy efficiency: Premium materials can contribute to better insulation, improving the energy efficiency of your warehouse and reducing utility costs.

At Steelcorp, we use only the best materials in the industry, from Colourbond® steel to heavy-duty industrial materials, ensuring that your commercial shed or industrial building is built to last.

5. Cost and Budgeting

While it’s important not to compromise on quality, the cost of warehouse construction is a significant factor to consider. When hiring a warehouse builder, ensure that you get a clear and transparent breakdown of costs, including materials, labour, and any additional features you may require.

Why Budgeting is Key:

Cost transparency: A trustworthy warehouse builder will provide a detailed and clear cost estimate, with no hidden fees or surprise costs.
Value for money: A builder offering competitive pricing without sacrificing quality is essential for getting the best value for your investment.
Cost overruns: Make sure the builder is capable of sticking to your budget and timelines to avoid unexpected expenses.

Steelcorp works closely with our clients to ensure that each industrial shed or commercial warehouse is completed within budget, providing cost-effective solutions that don’t compromise on quality.

“We know time is money. That’s why our schedules are built for accountability, not guesswork.”

- Ben Greenland, Project Manager

Additional Considerations for Hiring a Warehouse Builder

6. Understanding of Local Regulations and Compliance

Every region has specific regulations and building codes that warehouse builders must comply with. Choosing a builder with a strong understanding of local regulations is critical to ensure that your project adheres to all legal requirements. This will prevent potential delays and additional costs that can arise from compliance issues.

Why Compliance Matters:

Safety standards: A knowledgeable warehouse builder will ensure your warehouse is constructed to meet safety standards, protecting your employees and customers.
Zoning laws: Builders familiar with local zoning laws can help avoid issues related to land use, ensuring your warehouse meets regulatory standards.
Environmental considerations: Builders who understand environmental regulations can help ensure your warehouse is built sustainably, including meeting any green building standards that may apply.

At Steelcorp, we have extensive experience in navigating the complexities of local regulations and ensure that every commercial building and industrial shed we build is fully compliant with all relevant laws and standards.

7. After-Sales Support and Warranty

A reliable warehouse builder should offer after-sales support and a warranty for the work they do. Warehouse construction can require ongoing maintenance, and you want to be assured that your builder will stand by their work and provide assistance should any issues arise after the project is completed.

Why After-Sales Support and Warranty Matter:

Peace of mind: A warranty ensures that you won’t have to pay for repairs if issues arise shortly after the construction is finished.
Maintenance support: Some warehouse builders offer ongoing support for maintenance and repairs, which can be helpful for keeping your warehouse in top condition.
Long-term partnership: Builders who offer strong after-sales support demonstrate their commitment to building lasting relationships with their clients.

Steelcorp provides comprehensive after-sales support and warranty options for all our industrial buildings and commercial sheds, giving you the peace of mind that we’re here to help you even after the project is complete.

8. Flexibility in Future Expansion

As your business grows, you may need to expand or modify your warehouse space. A builder who can accommodate future expansions is invaluable. When hiring a warehouse builder , consider how easily your warehouse can be adapted or expanded down the line.

Why Future Flexibility is Important:

Growth potential: As your business scales, the ability to expand your warehouse without significant disruption will be crucial to maintaining smooth operations.
Modular design: Builders who use modular designs can more easily add to or modify the structure in the future.

Cost-effective expansion: Designing with future expansion in mind can save you money down the line, as additional construction can be incorporated seamlessly into the existing structure.

Steelcorp designs custom warehouse solutions that allow for easy expansion, ensuring that your investment will continue to meet your needs as your business grows.

Making the Right Choice: How Steelcorp Meets Your Warehouse Building Needs

1. Expertise in Customised Warehouse Solutions

When it comes to warehouse builders, experience and expertise matter. Steelcorp is a trusted name in the industrial shed and commercial building industry, known for providing customised warehouse solutions that meet the specific needs of our clients. Our team works closely with you to understand your business requirements, ensuring that every detail of the design, construction, and delivery process aligns with your vision.

Why Choose Steelcorp:

Tailored solutions: We design warehouses that are built to your specifications, ensuring that your commercial shed or industrial building is a perfect fit for your business needs.
Industry expertise: With years of experience, Steelcorp has the knowledge and skills to handle projects of all sizes and complexities, from small industrial sheds to large, high-capacity warehouses.
Quality assurance: We are committed to delivering high-quality, durable structures that stand the test of time and are built to withstand the demands of your operations.

2. Clear Communication and Project Management

Effective communication and strong project management are essential to the successful delivery of any warehouse construction project. At Steelcorp, we ensure that you are kept informed throughout every phase of the build, from initial design through to final handover. Our team handles the entire process, managing timelines, budgets, and any challenges that arise, so you can focus on running your business.

Why Steelcorp’s Approach to Project Management Works:

Transparent timelines: We provide clear and realistic timelines, ensuring that your warehouse is built on schedule, with no surprises.
Budget management: We work closely with you to manage costs, offering cost-effective solutions that align with your budget while never compromising on quality.
Proactive problem-solving: Our team anticipates potential issues and addresses them before they become setbacks, ensuring a smooth construction process from start to finish.

3. Ready to Build Your Warehouse with Steelcorp?

Choosing the right warehouse builder is an important decision that can have long-term impacts on your business. At Steelcorp, we understand that every warehouse is unique, and we are committed to delivering high-quality, custom-built solutions tailored to your specific needs. Whether you're building a small industrial shed or a large commercial building, Steelcorp has the expertise and experience to bring your vision to life.

Get in touch with us today to discuss your warehouse construction project and discover how we can help you create a space that supports your business now and into the future.

Let Steelcorp Bring Your Warehouse Vision to Life

If you’re ready to take the next step in your warehouse construction journey, Steelcorp is here to help. From design flexibility to on-time delivery, our experienced team will work with you to build a warehouse that perfectly fits your needs.

Don’t settle for anything less than the best – trust Steelcorp to deliver the custom warehouse solution your business deserves.

“Every warehouse we build is future-proofed – so when your business grows, your facility can too.”

- Callum Dart, Business Development

MON Natural Foods

lionel.allpress@steelcorp.com.au (Lionel Allpress) — Wed, 16 Jul 2025 22:58:28 GMT

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Case Study S. 22

MON Natural Foods

Design and construction of a purpose-built warehouse extension, office, and workshop for MON Natural Foods, a premium Australian food producer based in Barooga, NSW.

CDC NSW Bus Depot

lionel.allpress@steelcorp.com.au (Lionel Allpress) — Wed, 09 Jul 2025 23:05:17 GMT

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Case Study S. 21

CDC NSW Bus Depot

Design and construction of a workshop, office, fuel bay, and wash bay canopies, for CDC NSW, a leading public transport provider in Rouse Hill, NSW.

Wodonga Commercial Development

lionel.allpress@steelcorp.com.au (Lionel Allpress) — Fri, 13 Jun 2025 23:05:58 GMT

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Case Study S. 20

Wodonga Commercial Development

Design, construction, and installation of a multi-tenant commercial development for owner-builder in Wodonga, VI C.

Sales Consultant: Aaron Barker

Project Manager: Brad Murray

Photography: Lionel Allpress

Aricks Australia

lionel.allpress@steelcorp.com.au (Lionel Allpress) — Wed, 11 Jun 2025 05:10:26 GMT

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Case Study S. 19

Aricks Steel Structure Project

Design and construction of a custom-built manufacturing facility and office for Aricks Australia, an industrial equipment business in Corowa, NSW.

Sales Consultant: Aaron Barker

Project Manager: Lane Barker

Photography: Lionel Allpress

Why Custom Warehouse Design Matters for Your Business Success

lionel.allpress@steelcorp.com.au (Lionel Allpress) — Mon, 28 Apr 2025 22:50:39 GMT

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Why Custom Warehouse Design Matters for Your Business Success

29 April 2025

Lionel Allpress, Marketing Lead

In the fast-paced world of business, where operational efficiency and scalability are paramount, the design of your warehouse can make a world of difference. A well-planned, custom warehouse design doesn't just provide a place to store inventory; it has a direct impact on your business’s success. From improving operational workflows to enhancing the scalability of your operations, a tailored warehouse solution can be a game-changer for any business looking to streamline its processes and drive growth.

Why Does Custom Warehouse Design Matter?

Warehouse design is often an overlooked component when businesses plan for growth. However, the importance of a custom warehouse design cannot be overstated. A generic, one-size-fits-all approach often falls short of meeting the specific needs of a business. Instead, investing in a bespoke solution can unlock the potential to optimise storage capacity, improve productivity, and future-proof your operations.

Enhanced Operational Efficiency: A custom-designed warehouse takes into account your unique business processes. This allows you to optimise workflows and storage solutions, ultimately boosting operational efficiency. For example, custom racking systems or dedicated storage areas for specific products can significantly reduce time spent moving inventory, thereby improving the speed of order fulfilment.
Scalability for Long-Term Growth: As your business grows, your warehouse needs will evolve. Custom warehouse designs offer the flexibility to scale, ensuring that your facility can adapt to increased demand without the need for constant reconfigurations or expensive redesigns. With proper planning, your warehouse can evolve alongside your business, allowing for smoother transitions as you expand operations.
Safety and Compliance: Custom warehouse design help ensure that safety standards and industry regulations are met. By considering the unique nature of your operations, a tailored design can prevent common hazards, improve worker safety, and ensure compliance with ever-evolving safety regulations.

The Key Advantages of Custom Warehouse Design

Custom industrial and commercial warehouse design offer a wide range of advantages that go beyond simple storage solutions. By tailoring your warehouse to your business’s specific needs, you can significantly enhance operational efficiency, productivity, and long-term growth. Let’s explore some of the key benefits of investing in a custom-built warehouse.

1. Optimised Storage Solutions:

One of the primary benefits of a custom warehouse design is the ability to maximise storage space. Unlike generic warehouse designs that often waste valuable square footage, a custom design allows you to make the most out of every inch. Custom storage solutions, such as bespoke shelving, racking systems, and dedicated zones for specific products, ensure that your warehouse layout is highly efficient.

Custom-designed racking systems are specifically chosen based on the type of products you store, the volume of inventory, and how quickly you need to access certain items. This strategic approach means fewer bottlenecks, reduced clutter, and better inventory management. Ultimately, this leads to faster picking and packing times, improving the overall efficiency of the warehouse.

2. Flexibility and Scalability:

Every business has its unique set of challenges, and these can evolve over time. What works for your operations today might not be sufficient in the future. A custom warehouse design provides the flexibility to adapt as your business grows.

As demand for your products increases, your warehouse will need to scale to accommodate the rise in inventory. With a custom warehouse, scaling becomes a much easier process. You can integrate additional storage, increase loading and unloading areas, or even add more efficient technology without disrupting your workflow. A warehouse built with growth in mind ensures that your operations can expand seamlessly without needing major modifications down the road.

3. Better Traffic Flow and Efficiency:

Commercial and industrial warehouse traffic flow is an often overlooked factor that significantly impacts day-to-day operations. A poorly designed warehouse layout can lead to bottlenecks, delays, and inefficiencies, especially in busy environments. Custom warehouse designs are carefully planned to optimise the flow of both materials and personnel, ensuring that goods move smoothly from one stage of the process to the next.

By strategically planning the layout and flow of traffic, custom designs reduce unnecessary travel time, lower the risk of accidents, and boost overall productivity. Dedicated pathways for picking, packing, and shipping help minimise cross-traffic, improving the overall speed and safety of operations.

Custom Warehouse Design and the Bottom Line

While the initial investment in commercial and industrial warehouse design may seem substantial, the long-term benefits far outweigh the upfront costs. A well-planned, bespoke warehouse design can lead to substantial improvements in productivity, cost savings, and overall business performance. Let’s take a closer look at how custom warehouse designs positively impact your bottom line.

1. Increased Productivity:

Custom warehouse designs are tailored to streamline workflows, which directly translates to increased productivity. By reducing inefficiencies in the layout, such as poorly placed equipment or insufficient storage, your employees can focus on the tasks that matter most, without wasting time navigating obstacles or handling poorly stored inventory. The result? A smoother, faster operation.

For instance, strategically placed inventory zones make it easier for warehouse staff to access products, reducing the time spent searching for items and handling materials. Efficient picking systems, such as automated or custom-designed shelving, allow for quicker order fulfilment, helping your business respond to customer orders faster and more accurately.

2. Reduced Operating Costs:

Investing in a custom warehouse doesn’t just pay off in terms of efficiency and productivity. It can also help reduce operating costs over time. By designing a space that optimises energy use, reduces product damage, and improves staff workflows, you can cut down on various ongoing expenses.

Energy Efficiency : Custom warehouses can incorporate energy-efficient lighting systems, climate control solutions, and insulation designs to reduce electricity costs. With sustainability becoming increasingly important, many businesses are also integrating solar panels or other green technologies into their warehouse designs, reducing their reliance on external power sources.
Fewer Product Damages : With an optimal layout and storage solutions in place, the risk of product damage during handling or storage is reduced. Proper shelving and secure storage systems ensure that goods are stored safely, preventing costly damage that could lead to returns or lost sales.
Optimised Labour Costs : A well-designed warehouse reduces time spent on redundant tasks and optimises employee workloads. This means that you can get more done with fewer workers, ultimately reducing labour costs while maintaining high productivity levels.

3. Enhanced Customer Satisfaction:

In the end, happy customers are the key to success. A custom warehouse design enables businesses to fulfil orders more quickly, accurately, and efficiently. Faster order fulfilment and improved inventory management result in timely deliveries and better service for your customers, which leads to higher satisfaction and repeat business.

With custom solutions in place, businesses can also offer more flexibility to their customers. Whether it’s faster shipping, more reliable stock availability, or tailored packaging options, a custom warehouse allows for a more personalised customer experience. This results in stronger customer loyalty and a competitive edge in the marketplace.

Investing in a bespoke solution can unlock the potential to optimise storage capacity, improve productivity, and future-proof your operations.

How to Choose the Right Custom Warehouse Builders

Choosing the right team to design and build your industrial or commercial warehouse is a critical step in ensuring that your project is a success. The process of selecting the right commercial warehouse builders should involve careful consideration of your business needs, the builder’s experience, and their ability to bring your vision to life. Let’s look at the key factors you should consider when choosing a warehouse builder.

1. Experience and Expertise:

The first thing you should consider when choosing warehouse builders is their experience in the industry. Warehouse projects are complex and require builders who understand the specific needs of commercial and industrial warehouses. Look for builders who have worked on similar projects and have a proven track record of delivering successful custom warehouse designs.

Experienced builders will not only be able to create a design that meets your business requirements but will also be adept at handling challenges that may arise during the project, such as zoning issues, building regulations, and budget constraints.

2. Design Capabilities:

A good warehouse builder should be able to offer expert advice on design elements that will improve your warehouse’s functionality, efficiency, and scalability. They should be able to take your business’s needs into account and propose innovative solutions that can help optimise your space.

When evaluating potential builders, ensure they have a strong understanding of the latest warehouse technologies and trends, such as automation, energy-efficient systems, and safety features. A forward-thinking builder will design a warehouse that not only meets your current needs but can also evolve with your business as it grows.

3. Compliance and Safety:

Ensuring that your custom warehouse complies with local building codes and safety regulations is paramount. The builder you choose must be knowledgeable about the relevant laws and regulations in your area, particularly in relation to industrial warehouses. They should be able to design a facility that adheres to all necessary safety and environmental standards, ensuring the protection of both your employees and your business.

4. Budget and Timeline:

Finally, you must ensure that the builder can deliver your custom warehouse on time and within budget. A reliable builder will provide a transparent estimate, outlining the full scope of the project and detailing any potential costs. They should also be able to commit to a timeline, ensuring that the project is completed within an acceptable time frame.

At Steelcorp, we specialise in providing custom warehouse solutions that are designed to fit your business’s needs. Our team of experienced builders works with you from the initial concept to the final build, ensuring that your warehouse is a functional, efficient, and scalable space that supports your long-term business growth.

Build the Future of Your Business with a Custom Warehouse Design

In today’s competitive market, the design of your warehouse plays a crucial role in determining your business’s efficiency, scalability, and overall growth. A custom warehouse design offers tailored solutions that optimise space, streamline workflows, and provide flexibility for future growth, all of which contribute to long-term success.

By investing in a custom warehouse, you’re not just building a storage space — you’re creating a cornerstone for your business’s operational efficiency, reducing costs, and improving customer satisfaction. Whether it’s through enhanced storage solutions, improved traffic flow, or the ability to scale as your business grows, a custom-designed warehouse is an invaluable asset.

Choosing the right commercial warehouse builders is key to ensuring your project is completed to the highest standards. At Steelcorp, we understand the importance of custom solutions that meet your business’s unique needs. Our team of expert builders is committed to delivering a warehouse that not only serves your current needs but also supports your business’s future growth.

Ready to take the next step? Contact Steelcorp today to discuss your custom warehouse project and how we can help design a facility that supports your business’s success.

Dungog High School

lionel.allpress@steelcorp.com.au (Lionel Allpress) — Tue, 15 Apr 2025 04:08:20 GMT

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Case Study S. 18

Dungog High School

Design, construction, and installation of a custom covered outdoor learning area for Dungog High School in Dungog, New South Wales.

Sales Consultant: Joshua Wiggins

Project Manager: Brad Murray

Photography: Lionel Allpress

Ardley Park

lionel.allpress@steelcorp.com.au (Lionel Allpress) — Wed, 26 Mar 2025 04:01:37 GMT

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Case Study S. 17

Ardley Park Project Case Study

Design, construction, and installation of a covered riding arena for Ardley Park in Whittlesea, Victoria.

The Essential Guide to Designing Industrial Buildings

lionel.allpress@steelcorp.com.au (Lionel Allpress) — Sun, 16 Mar 2025 23:02:19 GMT

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The Essential Guide to Designing Industrial Buildings

17 March 2025

Dale Barker, Operations Manager

Designing an industrial building is a complex process that requires careful planning and consideration. Whether you're constructing a warehouse, manufacturing facility, or distribution centre, the design of your industrial building will significantly impact its functionality, efficiency, and sustainability. In this guide, we'll explore the key factors to consider when designing an industrial building, from site selection to sustainability, to ensure your industrial building meets all operational and regulatory requirements.

1. Site Selection and Planning

The first step in designing an industrial building is selecting the right site. The location of your industrial building will influence its accessibility, regulatory compliance, and overall operational efficiency.

Key Considerations for Site Selection:

Proximity to Transportation Networks: Ensure the site is close to major transport routes, such as motorways, railways, or ports, to facilitate the easy movement of goods.
Zoning and Regulations: Check local zoning laws and environmental regulations to ensure the site is suitable for an industrial building and that your building plans meet all legal requirements.
Site Conditions: Evaluate the soil quality, topography, and potential environmental hazards (such as flood zones) that could affect construction and long-term stability.

Proper planning at this stage can prevent costly delays and complications later in the project, ensuring that your industrial building is constructed on a solid foundation.

2. Functional Layout Design

The layout of your industrial building should be designed with efficiency and functionality in mind. The goal is to create a space that supports smooth workflow, maximises space usage, and enhances safety.

Key Aspects of Layout Design:

Workflow Optimisation: Design the layout to facilitate a logical flow of materials and workers, minimising travel time and reducing the risk of accidents.
Space Utilisation: Make the most of your available space by incorporating high-density storage systems, flexible workspaces, and efficient machinery placement.
Safety Considerations: Integrate safety features into the layout, such as clear emergency exits, adequate ventilation, and separation of high-risk areas from general workspaces.

A well-thought-out layout can significantly improve operational efficiency and worker satisfaction, making your industrial building a more effective workspace.

3. Structural Design and Materials

The structural design of your project is critical to its durability and functionality. The choice of materials and construction methods will impact the building's lifespan, maintenance requirements, and energy efficiency.

Key Structural Design Considerations:

Load-Bearing Capacity: Ensure the structure can support heavy machinery, storage racks, and other equipment, as well as withstand environmental loads such as wind, snow, and earthquakes.
Material Selection: Choose materials that are durable, cost-effective, and suitable for the specific requirements of your industry. Steel is a popular choice for industrial buildings due to its strength and versatility.
Flexibility and Scalability: Design the industrial building with future expansion in mind. Incorporating modular elements or prefabricated components can make it easier to adapt the space as your business grows.

Selecting the right materials and design elements will ensure your industrial building stands the test of time and remains a valuable asset to your business.

4. Incorporating Sustainability Features

In today’s world, sustainability is no longer just an option but a necessity in industrial building design. Integrating eco-friendly features can significantly reduce operating costs while promoting environmental stewardship.

4.1 Sustainability Strategies

Energy Efficiency: Utilise energy-efficient technologies like LED lighting, high-efficiency HVAC systems, and proper insulation. These features can reduce your industrial building’s energy consumption and lower utility bills.
Renewable Energy: Install renewable energy sources, such as solar panels or wind turbines, to power your industrial building. These can offset energy costs and decrease your carbon footprint.
Water Conservation: Implement water-saving measures, including low-flow fixtures and rainwater harvesting systems, to reduce water usage and promote sustainability in your industrial building.

4.2 Long-Term Benefits

Incorporating sustainability into your industrial building design not only ensures compliance with environmental regulations but also enhances your company's reputation as a leader in sustainable practices.

5. Meeting Safety and Regulatory Requirements

Compliance with safety and regulatory standards is paramount in industrial building design. Ensuring your industrial building meets all legal and safety requirements protects your workers and minimises liability risks.

Fire Safety

Fire-Resistant Materials: Use fire-resistant materials in construction to reduce fire hazards in your industrial building.
Sprinkler Systems: Install state-of-the-art sprinkler systems to control and extinguish fires.
Evacuation Routes: Design clear, accessible evacuation routes in your industrial building to ensure safety during emergencies.

Occupational and Environmental Safety

Ergonomic Workspaces: Design work areas to minimise physical strain and promote worker health within the industrial building.
Environmental Compliance: Adhere to environmental regulations by managing waste responsibly and controlling emissions from your industrial building.

Continuous Improvement

Regularly update safety protocols and conduct audits to ensure ongoing compliance with safety standards and to address any potential risks in your industrial building proactively.

As your business grows, your industrial building

should be capable of expanding with it.

6. Planning for Future Expansion

As your business grows, your industrial building should be capable of expanding with it. Planning for future expansion during the design phase ensures that your facility can adapt to your evolving needs without significant disruptions.

6.1 Scalable Design Options

Infrastructure Capacity: Design your industrial building’s infrastructure, such as electrical and plumbing systems, to handle additional capacity.

6.2 Strategic Land Use

Consider purchasing adjacent land for potential future expansion. This foresight allows for a seamless increase in operations without the need to relocate, ensuring that your industrial building can grow with your business.

6.3 Future-Proofing Your Investment

By planning for expansion, you protect your investment and ensure that your industrial building continues to meet your business needs for years to come.

Conclusion: Designing Industrial Buildings for Success

Designing an industrial building is a multifaceted process that requires careful consideration of site selection, layout, structural design, sustainability, safety, and future growth. By addressing these elements during the planning phase, you can create an industrial building that meets your operational needs, supports your workforce, and adapts to the future demands of your business.

At Steelcorp , we understand the complexities involved in industrial building design, commercial structures, education structures and equine structures. Our team of experts is here to help you navigate these challenges and deliver an industrial building that meets all your requirements. Contact us today to learn more about how we can assist with your next industrial building project.

Top 7 Benefits of Choosing Steel Construction Services for Your Next Project

lionel.allpress@steelcorp.com.au (Lionel Allpress) — Wed, 16 Oct 2024 00:24:04 GMT

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Benefits of Choosing Steel Construction Services for Your Next Project

16 October 2024

Dale Barker, Operations Manager

When it comes to building strong, durable, and sustainable structures, steel construction services stand out as the premier choice. At Steelcorp, we specialise in providing high-quality steel construction solutions that meet a wide range of needs. From industrial warehouses to commercial buildings, our expertise in steel construction ensures that your projects are built to last. In this blog, we will explore the top 10 benefits of choosing steel construction services for your next project, highlighting why steel is the material of choice for modern builders.

1. Durability and Strength

Steel is renowned for its exceptional strength and durability . Unlike other construction materials, steel can withstand extreme weather conditions, including heavy winds, snow, and earthquakes. This makes it an ideal choice for buildings in Australia, where climate conditions can be unpredictable.

Longevity: Steel structures have a long lifespan, often outlasting other building materials. This longevity translates into fewer resources spent on repairs and replacements over time.
Resilience: Steel's resistance to pests, mould, and decay ensures that your building remains robust for years to come. This is particularly important in environments where these issues are prevalent.

2. Cost-Effectiveness

Choosing steel for construction can be more cost-effective in the long run due to its durability and low maintenance requirements. Here’s why:

Lower Insurance Costs : Steel buildings often attract lower insurance premiums due to their resistance to fire and natural disasters. This can lead to significant savings over the building's lifetime.
Reduced Maintenance: Steel structures require less frequent maintenance compared to wood or concrete, saving on repair costs over time. This reduces the overall operating expenses of the building.

For a deeper dive into our cost-effective solutions, visit our steel construction services page.

3. Sustainability

Sustainability is a key consideration in today’s construction industry, and steel is one of the most sustainable building materials available.

Recyclability: Steel is 100% recyclable, making it an environmentally friendly choice. At the end of its life, steel can be repurposed without loss of quality, contributing to a circular economy.
Energy Efficiency: Modern steel construction techniques allow for enhanced energy efficiency in buildings, reducing energy consumption and lowering utility bills. Proper insulation and advanced design methods can further improve the energy performance of steel buildings.

Learn more about how we incorporate sustainability into our projects on our industrial steel builders page.

4. Versatility in Design

Steel offers unparalleled versatility in design , allowing architects and builders to create innovative and complex structures. This versatility is one of the key advantages of steel construction services.

Customisation: Steel can be customised to meet the specific requirements of any project, whether it’s a commercial building or an industrial facility. This flexibility allows for bespoke solutions tailored to unique project needs.
Aesthetic Appeal: The sleek, modern look of steel enhances the aesthetic appeal of buildings, contributing to a contemporary and professional appearance. Steel can also be combined with other materials to create visually striking designs.

5. Speed of Construction

Time is a crucial factor in construction projects, and steel can significantly reduce construction times. Choosing steel construction services can help you meet tight deadlines without compromising on quality.

Prefabrication: Many steel components can be prefabricated off-site, speeding up the assembly process on-site. This not only shortens the construction timeline but also minimises on-site disruptions.
Ease of Installation: Steel components are designed for quick and easy installation, which helps to keep projects on schedule and within budget. This efficiency is particularly beneficial for large-scale projects where time is of the essence.

For insights into our efficient building practices, visit our c ommercial steel page .

Steel offers unparalleled versatility in design, allowing architects and builders to create innovative and complex structures.

6. Safety

Safety is paramount in construction, and steel buildings provide a high level of safety for both workers and occupants.

Fire Resistance: Steel is non-combustible, offering superior fire resistance compared to wood and other materials. This feature not only protects the structure but also enhances occupant safety.
Seismic Performance: Steel’s flexibility and strength make it an excellent choice for buildings in earthquake-prone areas. Its ability to absorb and dissipate energy during seismic events helps maintain structural integrity.

7. Space Maximisation

Steel construction allows for larger open spaces without the need for numerous support columns, maximising the usable space within buildings. This is a significant benefit of steel construction services.

Open Floor Plans: Ideal for commercial and industrial buildings where large, open spaces are required. This design flexibility is perfect for businesses that need adaptable space configurations.
Future Adaptability: Steel structures can be easily modified or expanded, allowing for future growth and changes in use. This adaptability is a cost-effective solution for businesses anticipating future expansion.

Conclusion

Choosing steel construction services for your next project offers numerous benefits, from durability and cost-effectiveness to sustainability and speed of construction. At Steelcorp, we are committed to providing top-quality steel construction solutions that meet your specific needs. Our experienced team is here to help you realise the full potential of your building project.

If you’re ready to take the next step in your construction journey, contact us today to learn more about how Steelcorp can help you achieve your goals. Visit our contact page to get started.

Hunter River High School

lionel.allpress@steelcorp.com.au (Lionel Allpress) — Wed, 07 Aug 2024 00:13:50 GMT

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Case Study S. 16

Hunter River High School

Design, construction, and installation of a shade structure for Hunter River High School in Heatherbrae, New South Wales.

Komatsu

lionel.allpress@steelcorp.com.au (Lionel Allpress) — Mon, 29 Jul 2024 22:41:20 GMT

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Case Study S. 15

Komatsu

Design and construction of a parts and storage warehouse for Komatsu, a leading company providing construction and mining equipment in Mount Thorley, NSW.

Planning Your Sports Cover Project

Wed, 03 Apr 2024 22:36:01 GMT

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Planning Your Sports Cover and Shade Structure Project

4 April 2024

By Aaron Barker, Head of Sales

IN BRIEF:

In the early planning stages of a sports cover project , consider the size, budget, and style of the sports cover you’d like.
Your design and construct team can help navigate the permit process and address any site access issues.
Steelcorp’s expertise as a commercial steel supplier for the education sector ensures successful project delivery.

Sports Cover Options

When planning a new sports cover for your school, understanding your options and key considerations is essential.

Steelcorp’s extensive experience in steel construction services includes everything from simple sports covers to bespoke structures. Whether you are building over an existing court or designing a new area from scratch, our Sales Lead, Aaron Barker , shares practical tips to ensure a successful sports cover project.

Budget

Your budget represents the first constraint and sets the upper limit for your project. For education projects, budgets are often determined by set grants or planned school improvements.

Working with experienced industrial steel builders ensures you get an efficient design that maximises functionality without compromising on strength or longevity. Steelcorp’s engineering team specialises in delivering cost-effective and durable solutions.

Size

To provide an accurate proposal for your sports cover, it’s essential to supply the size of your courts. Below are common court dimensions found in Australian schools:

Regulation FIBA basketball court: 28m long x 15m wide
Basketball half-court: Typically 7m-9m long and 4m-5m wide; FIBA regulation-sized half courts are 15m x 11m
Netball court: 30.5m long x 15.25m wide
Volleyball court: 18m long x 9m wide
Tennis court: 23.77m long x 10.97m wide

Remember to account for additional perimeter features such as seating, goal or net installations, railings, or a skirt around the court.

Style

The design of your sports cover can range from simple to intricate. Simpler designs are often more budget-friendly, but you may also wish to complement the surrounding architecture or create a standout feature.

Customisation options include:

Different roof profiles (gable, curved, or skillion)
Interior cladding for bird-proofing
Dropped or extended eaves for extra sun protection
Skylights for natural light enhancement

Environment

The orientation and environmental considerations of your sports cover can significantly impact its functionality.

Sun: Proper orientation helps prevent excessive sunlight from encroaching on shaded areas.
Wind and rain: Features like dropped eaves or solid walls can mitigate adverse weather conditions.

Permits

Planning approval requirements differ depending on the type of school:

Public schools: Planning approval is generally not required.
Private schools: A planning permit may be necessary.

Steelcorp’s expertise in navigating council and construction permits ensures a smooth process for your warehouse project or industrial building.

Access

Building a sports cover over an existing court is achievable but requires careful planning. Key considerations include:

The type and trafficability of the existing surface
Access restrictions, such as fences or nearby buildings.

Sharing these details upfront allows your industrial steel builders to plan efficiently for any site-specific challenges.

Partner with Steelcorp for Sports Cover Construction

Steelcorp is a leading commercial steel supplier specialising in educational structures. Our team’s commitment to quality and efficiency ensures every project is delivered on time and with minimal disruption to students.

With over two decades of experience, Steelcorp provides expert advice and exceptional steel construction services. Let us guide you through your sports cover project—from planning to completion.

Design Considerations for Shade Structures

Wed, 13 Mar 2024 00:32:02 GMT

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Key Design Considerations for Shade Structures

13 Mar 2024 Aaron Barker , Sales Lead

IN BRIEF:

Shade structures and sports covers offer year-round, all-weather spaces for learning and play, making it essential to design them effectively to maximise functionality and value.

Design features like dropped eaves, skylights, and weather protection options enhance usability, ensuring each structure serves its purpose while meeting budget and aesthetic requirements.

Steelcorp brings extensive expertise to school sports cover projects and shade structures , providing quality solutions for local councils, schools, and sports venues.

What is Involved in Designing a Sports Cover?

Function

As a trusted design and construction partner , we collaborate closely with you to optimise space, creating a functional and attractive area tailored to your needs. Many sports cover and shade structure projects begin with a set size—like a warehouse project or court cover—but other critical functional considerations often arise.

Our design team considers factors such as access to classrooms, walkways, and nearby ovals, as well as the orientation of existing buildings and the prevailing weather. This thorough approach ensures a protective, practical, and attractive space that invites students and visitors to gather and enjoy.

Design

Our team’s typical approach to shade structure design features large, clear spans, eliminating the need for center supports. This open space creates versatility, making it ideal for assemblies, sports, outdoor learning, and recreational activities.

Beyond the basic shelter, we integrate additional design elements to enhance usability. Options include skylights for natural lighting, padded posts for added safety, and cantilevered supports for unobstructed views of sports or presentations. A curved roof can also be incorporated for a sleek, modern aesthetic.

Environment

Our steel construction service provides durable structures that block harmful UV rays, making them superior to fabric-based shade structures. While the main roof offers excellent coverage, certain times of day may allow sun or rain to enter the space.

To address this, we offer features like semi-enclosed sides, curtain walls, and gable infills, which help shield the area from weather elements, ensuring comfort and usability.

Efficiency

Our goal is to deliver custom-designed sports covers and commercial sheds that align with your school’s budget and needs, ensuring safety, comfort, and practicality through efficient engineering.

Avoiding excessive steel or oversized components can prevent inflated costs without sacrificing strength or longevity. A well-thought-out, simplified design not only conserves materials but also lightens the structure’s carbon footprint. This efficient approach provides a cost-effective, sustainable solution.

Benefits of Outdoor Learning Spaces

Adding shade structures or sports covers to school grounds offers numerous benefits for students and staff alike.

Primarily, these structures provide essential UV protection, allowing children to participate safely in outdoor activities without risk from harmful sun exposure. Shade structures also foster physical well-being by enabling safe, comfortable play spaces that promote health and activity.

Beyond sun safety, these shaded spaces create ventilated environments ideal for both play and learning. They serve as versatile outdoor classrooms, transforming traditional lessons into interactive experiences.

In addition, these multi-purpose structures can be used for events, assemblies, and gatherings, ensuring students, staff, and visitors stay comfortable and protected.

As a long-term investment, shade structures are durable and cost-effective, offering lasting value and support to school communities.

"As a strategic investment, shade structures prove to be cost-effective and durable, offering long-lasting protection and value to the school community."

- Aaron Barker, Steelcorp

Why Partner With Steelcorp for Sports Covers and Shade Structures?

Including shade structures or sports covers in school facilities significantly enhances the learning environment, benefiting both students and staff.

As an experienced design and construct partner, Steelcorp brings agility and precision to every project. Our team focuses on balancing form, function, and efficiency, ensuring your shade structures fit your unique goals and future needs.

Types of Sports Covers and Shade Structures We Design:

Outdoor sports court covers
Basketball court shelters
Sports complex canopies
Playground shade structures
Multi-purpose outdoor shelters
Outdoor classroom shade structures

Design Your Shade Structure with Steelcorp

At Steelcorp, we’re committed to using only Australian materials , fabricating each structure at our facility to ensure exceptional quality. Our sports covers and shade structures are engineered to meet the specific requirements of school communities, as well as Department of Education guidelines.

Our goal is to consistently deliver superior results within budget and with minimal disruption to school routines. Reach out to our team to learn more about bringing these versatile, protective structures to your campus.

Design Constraints When Using Land for Commercial Structures

Mon, 04 Mar 2024 22:39:07 GMT

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Potential Design Constraints When Using Land for Commercial Structures

5 March 2024

By Shane Barker, Pre-Construction

IN BRIEF:

Commercial buildings such as warehouses, workshops and distribution facilities are subject to rules around how much of the surrounding land can actually be built upon – this is known as the building envelope. A surveyor can help you map out the usable areas of your site.

As well as any easements or restrictions, you’ll also need to account for traffic flows in and around your structure. Trucks need adequate space for turning and must be able to flow through the site in one direction. Carparks, loading bays and other operational essentials also need to be factored in.

One of the most important aspects of a successful project is ensuring you’ve got the right site for the right purpose – zoning regulations restrict what can be built where, so ensure you’ve done your due diligence before purchasing land.

3 Common Design & Building Restrictions

When evaluating potential sites for a new industrial steel building , it’s smart to understand the restrictions that affect how big your structure can be, what it looks like, and where it’s positioned on the land.

Zoning laws, easements, and access requirements can all influence your finished structure. Here, our pre-construction expert Shane Barker shares insights into the key factors to consider.

Building Envelopes and Easements

You cannot build on 100% of the land, so your planning and design processes must factor in limitations on the size and shape of the structure in relation to the land area itself.

“Often commercial sites have building envelopes due to vegetation areas that cannot be built on, easements such as stormwater and powerlines, flood overlays, and more,” notes Shane.

“These may be above or below ground and are typically revealed during the initial design and planning process by a surveyor.”

Working with experienced industrial steel builders ensures these constraints are properly accounted for, allowing your project to progress smoothly.

Clear Space for Traffic Flows, Parking, and Landscaping

It’s almost impossible to run a commercial or industrial shed project without the involvement of heavy vehicles. With these types of structures, you need to consider traffic flows for container deliveries, shipping, and other truck movements.

Properties like these are subject to rules that state a vehicle must enter and exit a site moving forward only – it can’t reverse. This means your building designer will need to allow adequate room for turning circles for the largest vehicle entering that site.

“As an example, a semi-trailer needs a 30-metre turning circle, so this space needs to be allowed for in the plans,” adds Shane.

Sites also need room for staff and visitor parking, bin spaces, loading bays, and landscaping. All these factors must be considered as part of the overall site coverage for your project.

Zoning Restrictions

While the building envelope considers the proportion of site area covered by buildings, your land is also subject to zoning regulations.

Set by your local council, these regulations determine:

Maximum site coverage permissible on a piece of land
Type of business activities allowed
Proximity to other structures
Permissible signage
Setbacks from the street
Building height

Partnering with a commercial steel supplier that understands local zoning laws can help ensure compliance while maximising the functionality of your site.

Designing Your Commercial Structure with Confidence

Managing the total usable area of industrial buildings prevents sites from becoming overcrowded. It also ensures adequate space for landscaping, parking, stormwater runoff, and open areas, minimising your structure’s impact on neighbouring properties.

Once your structure design team has reviewed the requirements of your specific parcel of land, they can design an appropriate structure that fits your needs and maximises usable space.

“Not only will your structure be appropriately designed for the site, but it will also be designed with efficiency in mind, minimising excess steel and, in turn, reducing design costs,” says Shane.

Steelcorp’s steel construction services include expert guidance in planning, designing, and building your industrial or warehouse project.

How to Optimise Internal Space in Your Structure

Mon, 26 Feb 2024 00:44:34 GMT

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How to Optimise Internal Space in Your Structure

26 February 2024

By Ash Abaz , Drafting Manager

IN BRIEF:

Designs with wide portal frames and large clear spans help to eliminate excess internal columns, providing a more flexible layout for storage and operations.

Canopies offer weather protection, provide additional work areas, and create temporary storage without reducing yard space.

Mezzanine floors and overhead gantry cranes can unlock untapped vertical space contributing to creating efficient, functional spaces for businesses to grow.

The key to optimising internal space in your structure is to get your design and engineering team involved early and discuss your goals for the project.

Maximising Internal Space: A Guide for Business Owners

Once you’ve chosen the perfect parcel of land for your business, the next step is ensuring that your industrial shed or commercial building maximises its internal space. By integrating creative design elements, you can achieve a high return on investment while creating a structure that is spacious, practical, and fit for purpose.

At Steelcorp, we understand the delicate balance between location and internal functionality. In this article, our Drafting Manager, Ash Abaz, explains how features like canopies, mezzanine floors, and wide portal frames can help you optimise the internal space in your warehouse project.

Portal Frames: The Backbone of Efficient Design

Collaborating with your engineering team to optimise internal clearances is critical for making the most of your space. Traditional bulky portal frames and columns can reduce usable space, but innovative design solutions can prevent this.

“Large clear span portal frame designs eliminate the need for excess internal columns, preventing wasted space and offering a more flexible internal layout for storage, operations, and potential future growth,” says Ash.

He also highlights that “good design of purlins and girts can save on internal space, reducing constraints on future layout changes.”

To ensure the best outcome for your industrial steel building, partner with industrial steel builders who prioritise efficient engineering and adopt a consultative design process that aligns with your business goals.

“Large clear span portal frame designs eliminate the need for excess internal columns, preventing wasted space and offering a more flexible internal layout.”

- Ash Abaz

Extending Your Usable Area With a Canopy

Adding canopies to your building design is a smart way to extend usable space. These external roof structures offer multiple benefits:

Protect doorways and bays from adverse weather.
Provide temporary storage for unloading supplies or storing bulky products.
Offer extra workspace for your team.

Cantilevered canopies, in particular, stand out for their practical design. With no ground connection, they provide weather protection without intruding into your yard area with columns or supports.

“While a mezzanine may require additional steel columns to support it, the benefits of opening up untapped vertical space can outweigh the initial cost.”

- Ash Abaz

Mezzanine Floors: Unlocking Untapped Space

Mezzanine floors are an excellent solution for optimising unused vertical space in your industrial shed. By adding an internal floor over part of your warehouse, you can transform empty areas into functional storage or office spaces.

“While a mezzanine may require additional steel columns to support it, the benefits of opening up untapped vertical space can outweigh the initial cost,” notes Ash.

Mezzanines are particularly effective for converting voids above office areas into spacious storage zones, making them a popular choice among businesses.

Using Overhead Gantry Cranes

Overhead gantry cranes can enhance the functionality of your warehouse project, providing lifting capabilities that go beyond forklift-accessible areas.

Strategic placement of gantries requires careful planning of structural elements and access points. If you’re considering installing a gantry crane, it’s vital to incorporate this into the design phase of your project to ensure seamless integration.

“Look for a D&C partner who focuses on efficient engineering and who has a consultative design process.”

Efficient, Functional Spaces Designed by Steelcorp

Incorporating features like clear span portal frames, canopies, mezzanine floors, and gantry cranes can significantly enhance the flexibility and productivity of your industrial building. These elements allow your space to adapt and grow with your business needs.

At Steelcorp, we pride ourselves on being a trusted commercial steel supplier, delivering customised solutions through our steel construction services. Our team of experts is here to help you design a structure that prioritises efficiency, functionality, and aesthetic appeal.

Ready to optimise your next project? Contact Steelcorp today to learn more about our steel construction services and how we can bring your vision to life.

Hutcheon and Pearce

Thu, 08 Feb 2024 03:47:44 GMT

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Case Study S. 14

Hutcheon & Pearce

Design and construction of an industrial workshop for Hutcheon & Pearce, an agricultural supplier in NSW’s Riverina.

Maximum ROI with Multi-Tenant Developments

Wed, 31 Jan 2024 23:06:42 GMT

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Planning for Maximum ROI with a Multi-Tenant Development

1 February 2024

Joshua Wiggins, General Manager

IN BRIEF

Achieving a strong and swift return on investment (ROI) is the ultimate goal for any commercial project . For property investors looking to maximise their return, multi-tenant properties can present an attractive option.

They have lower vacancy risk than single-tenant properties and offer income diversification via several different tenants. But how can you determine if investing in an industrial shed or commercial multi-tenant property will bring strong, consistent returns?

Advantages of Multi-Tenant Commercial Real Estate

Having a large industrial building divided into several tenanted spaces comes with a handful of benefits:

Lower Vacancy Risk: Unlike single-tenant properties, there is a low risk that all tenants of a multi-tenant property will vacate simultaneously, helping to safeguard against cash flow issues.
Income Diversification: A portfolio of diverse tenants across different industries is better placed to ride out fluctuations in specific sectors, such as volatility in the construction industry.
Flexible Lease Terms: Lease terms can be shorter than those in single-tenant properties (usually 3+ years as opposed to up to 10 years for individual tenants). Shorter commitments allow lessors to gain higher-value tenants and regularly increase rent, as well as turn over lower-value tenants more efficiently.
Growth Opportunities: Lessors also have the option to support reliable tenants on their growth journey by leasing out more space in the same building as they expand.

Potential Challenges with Multi-Tenant Properties

While multi-tenant properties offer stability, they also bring additional management responsibilities:

Higher Management Demands: Managing multiple tenants requires more administrative effort, including lease renewals and tenant communication.
Maintenance Responsibilities: Building upkeep, such as maintaining parking lots, plumbing, and fire suppression systems, often falls to the lessor. This contrasts with single-tenant arrangements, where tenants may handle these responsibilities.

Despite these challenges, investment in industrial sheds and warehouses across Australia remains strong, with such properties delivering reliable returns for investors.

"Maximising ROI on commercial developments requires a strategic and thought-out approach."

- Joshua Wiggins, Steelcorp

What to Look for in a Commercial Property

Location Matters

Just like residential investments, location is critical. Consider:

Demographics: Who will be renting your space?
Future Infrastructure: Upcoming developments can increase demand.
Economic Factors: A thriving local economy contributes to tenant stability.

The Right Structure

The structure itself should be practical, robust, and modern. Consider:

Efficient Layouts: Optimised designs that enhance usability.
Tenant-Attracting Features: Mezzanines , wide bays, and high entrances.
Flexible Spaces: Versatile configurations that suit a range of industries.

Well-built industrial buildings attract higher-quality tenants, reducing potential headaches down the track. For example, a warehouse project designed with clearspan layouts or ample space for pallet racking might cater to a growing logistics market.

Key Metrics for Assessing Investment Risk and ROI

Joshua shares three common calculations for assessing the value of a commercial investment:

Capitalisation Rate (Cap Rate): Indicates the annual return based on the property’s income and value.
Cash-on-Cash Return: Compares annual cash flow to the total cash invested.
Net Operating Income (NOI): Measures profitability after operating expenses.
“Using these simple calculations to assess a commercial property can be a good indicator of its viability and profitability – but proceed with caution,” says Joshua.

Always consult with experienced advisors to ensure your investment aligns with your financial goals.

"Using these simple calculations to assess a commercial property can be a good indicator of its viability and profitability... but proceed with caution,"

- Joshua Wiggins, Steelcorp

Metrics:

Internal Rate of Return

Internal rate of return (IRR) is a metric used to compare the future value of an investment in today’s dollars.

This helps determine the risk involved in your investment by estimating profit projections throughout the lifetime ownership of the asset – or, the annual rate of growth.

IRR is expressed as a percentage, and if the number is higher, the investment is more likely to be profitable. Investopedia has a useful breakdown showing how to calculate IRR .

Cap Rate

The capitalisation rate or cap rate is a quick way to estimate the potential return on investment on a commercial property.

This method is an assessment of the yield of a property over a year, calculated by dividing the property’s annual net operating income by its market value. This formula gives a percentage that indicates the approximate annual cash flow that the property could generate.

A higher cap rate is generally indicative of higher returns, but also higher risk. Several factors can affect cap rates, such as interest rates, property location and the type of structure.

Gross Rent Multiplier

The Gross Rent Multiplier (GRM) ratio measures the value of a property relative to its rental income. It’s calculated by dividing the property’s sale price by its annual gross rental income to give a simple ratio.

A lower GRM indicates a better value investment, however, this doesn’t take into account important factors such as operating expenses and vacancy rates.

How Steelcorp Can Help

Maximising ROI on industrial steel building projects requires a strategic and well-researched approach.

While Steelcorp’s team aren’t financial advisors, valuers, or real estate agents, we’ve been heavily involved in many warehouse projects and commercial multi-tenant developments. As trusted industrial steel builders and commercial steel suppliers, we’re here to share our expertise.

If you’re planning a multi-tenant development or looking for steel construction services to bring your vision to life, contact us today to discuss your project requirements.

This information is supplied as a guide only and does not take into account your personal objectives, financial situation or particular needs. Always seek professional advice when assessing any commercial property investment.

Singleton High School

Wed, 31 Jan 2024 01:06:45 GMT

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Case Study S. 13

Singleton High School

Design, construction, and installation of a shade structure for Singleton High School in NSW’s Upper Hunter Region.

How We Helped Our Client Achieve Over $125,000 in Savings

Tue, 16 Jan 2024 00:43:14 GMT

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How We Helped Our Client Achieve Over $125,000 in Savings

16 Jan 2024 By Shane Barker , Pre-Construction Manager

Efficient Engineering Shaves 47% off the Design Cost of our Client's Structure

Getting the Correct Dimensions

Our client initially worked with an independent engineer who failed to provide accurate measurements for their industrial building .

“The dimensions of the structure were quite far off, and the bays were oversized for the client’s needs,” explains Shane, one of our lead engineers.

By visiting the site in person, Shane measured the structure accurately. As a result:

The building’s length was reduced from 30m to 21.5m.
Bay widths were adjusted from 10m to 7.16m to suit the client’s specific application.

These adjustments immediately lowered the overall design cost, saving over 2.8m on each bay and 8.5m in building length.

Using Efficient Engineering

While reducing the size of the building was a significant factor, optimising the steel design had an even greater impact. Many in the industry rely on unnecessarily heavy components, driving up costs. Our steel construction services focus on engineering efficiency to minimise material waste without compromising strength.

Shane elaborates:

“The original engineer specified 380PFC steel, which weighs 55kg per metre. Our team revised this to 150 x 100 x 5 RHS steel, reducing the weight to just 18kg per metre.”

This change achieved:

A significant reduction in the quantity of steel required.
A lighter structure, which reduced transportation and installation costs.
A lower carbon footprint due to the reduced material weight.

By using smart engineering principles, we delivered a strong, robust, and cost-effective solution tailored to the client’s needs.

"The original design cost was sitting at $270,000 however our new efficient design cost came out at just $143,000. That’s $127K back in our client’s pocket simply by taking a smart, sustainable approach to designing their structure.”

- Shane Barker

The Result – Massive Savings

Thanks to our efficient design approach, the total cost of the project dropped from $270,000 to $143,000 — a staggering $127,000 in savings.

“That’s $127K back in our client’s pocket simply by taking a smart, sustainable approach to designing their structure,” Shane explains.

This project is a testament to the value of working with an experienced commercial steel supplier that prioritises efficiency and sustainability.

Avoid Cost Blowouts with Steelcorp

Inefficient designs and over-engineering can significantly inflate project costs. At Steelcorp, we specialise in delivering optimised solutions for industrial sheds , warehouses , and other steel structures. Whether you’re planning a new warehouse project or looking for a trusted partner for your steel construction services, we’re here to help.

Contact Us Today

Take the first step towards a cost-effective and sustainable building project. Contact Steelcorp today to discuss your needs and get a tailored solution from leading industrial steel builders.

Sports Cover Construction Costs

Mon, 15 Jan 2024 22:47:57 GMT

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Sports Cover Construction Costs

16 January 2024

By Aaron Barker, Head of Sales

In this article, our Head of Sales, Aaron Barker, breaks down the cost per metre for a sports cover, along with an outline of several design features that can boost the style and functionality of your structure.

IN BRIEF:

As a rough guide, sports covers cost approximately $280 per m2 to build.
There’s no one-size-fits-all design for shade structures. Every project is unique and the best structure will be one that fits your budget, creates a functional shaded space, and complements the surrounding buildings.
There are plenty of design features that can enhance the usability and aesthetics of your structure, such as extended eaves, skylight inserts, or a curved roof.
Steelcorp is an experienced sports cover designer for the education sector – we’d be happy to discuss your project and provide an accurate estimate.

How Much Does a Sports Cover Cost?

Shade structures and sports covers can vary from simple to complex. Although every project is unique, it can be helpful at the beginning of your project to have an idea of the costs involved.

As a guide, simple open-sided sports covers and shade structures cost approximately $280 per m2 to build.

If you’re unsure how large your sports cover should be, this sports cover for St Catherine of Siena shades 1,500m2 of sports court area, or two full-sized basketball courts.

Steelcorp has plenty of experience designing sports covers for the education sector, and we understand that projects typically need to remain within strict budget limits. Our team would be happy to discuss your individual requirements and provide a more accurate estimate for your project.

Extras to Consider

You might think most sports covers consist of a simple COLORBOND® roof and posts, with not much in the way of customisation.

However, there are several additional extras that can deliver better functionality and enhanced aesthetics for your shade structure.

Dropped or Cantilevered Eaves

Depending on the location, aspect and surrounding environment, you may like to consider dropped eaves. This ‘skirt’ wraps around the structure and can provide additional weather protection increasing the usability of the area. Eaves can also be cantilevered, offering extra depth and giving similar protection from the rain and sun.

Fully Clad Ceiling

Many educational projects specify strict bird-proofing requirements, as birds nesting within open web trusses can create mess and attract vermin. To address this, our sports cover designs can include a fully clad underside to prevent birds from perching and nesting.

Skylight Inserts

Skylights deliver plenty of natural light, creating a bright and enjoyable space. Sports covers can be designed with clear panel inclusions to allow more light into the area, improving the aesthetics of the overall structure and providing better visibility for sports activities.

Curved Roof

A curved roof can present additional fabrication complexities compared to a common gable truss due to the variety of different angles and points of measurement. However – it can certainly add a bold and unmistakable finish to your sports cover design.

How Steelcorp Can Help You Get the Best Result

As a turnkey design and construct partner, we aim to wrap as many items as we can into our scope to help reduce the requirement for many different contractors. This streamlines and consolidates the building process, and ensures we have oversight throughout the build so we can deliver an efficient, functional design.

Our team is also adept at meeting tight deadlines including building during school holiday periods, ensuring every educational facility gets a brilliant result for their sports cover with minimum disruption to students.

Get a Cost Efficient Shade Structure with Steelcorp

Steelcorp specialises in educational, commercial , industrial and equine structures, and we’ve been delivering sound advice and great service for more than two decades.

Our team of experts is here to guide you through the process and find the right design - contact Aaron and the team at Steelcorp today.

Individual Consultants vs Design & Construct: Which is Best?

Sun, 14 Jan 2024 23:18:23 GMT

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Individual Consultants vs Design & Construct: Which Approach is Best?

15 January 2024

By Aaron Barker , Sales Lead

When planning an industrial shed , commercial building , or warehouse project , there are two main approaches you can take:

Hiring individual consultants like architects, engineers, and project managers, or
Partnering with a design and construct (D&C) company that bundles multiple services into one package.

The choice often depends on whether you want to be hands-on or prefer a more streamlined, hands-off experience.

In this article, our Sales Lead, Aaron Barker, explores the pros and cons of these approaches to help you decide what’s best for your project.

Quick Overview

Design and Construct (D&C) Companies

Choosing a D&C partner is ideal if you:

Are time-poor.
Have finances in order.
Prefer handing off day-to-day project management to a trusted team.

D&C companies can wrap everything into one scope—engineering, design, project management, council approvals, fabrication, and construction—offering a turnkey solution.

Individual Consultants

Working with individual consultants is best suited for:

Clients with prior building industry experience.
Those who have time and energy to manage the project timeline and budget.
Projects with flexible timelines.

Why Choose a Design and Construct Partner?

Turn key design and construct companies look after the end-to-end design, engineering, fabrication and construction of your structure. The scope of the project is laid out in detail with an all-inclusive cost.

Pros:

One point of contact – you don’t have to manage architects, engineers, surveyors, council, and all the other consultants involved in the project.
Having experts in-house encourages a seamless flow of information – important points don’t get missed among multiple consultants
Easier to understand the overall cost when many aspects are presented as one turnkey package
Plenty of opportunities for your D&C team to identify cost efficiencies throughout different stages of the project
Council and building approvals are managed by people who are experienced with the way the approval process works
An in-house design team means last-minute changes can be more easily accommodated

Cons:

Less ability to hand-pick preferred suppliers or people you have worked with previously
D&C companies usually follow a proven process so there is less opportunity for you to orchestrate the way the project is run or the order in which items are handled
An efficient, compressed timeline may be more difficult to manage if you don’t have a healthy cash flow

Best for:

Tme-poor clients who are comfortable handing off the day-to-day oversight of the project to a trusted team.
Project builders looking for a design partner who can wrap multiple items together in one scope, such as engineering, design, project management, council approvals and fabrication.

“Taking on a commercial building project is a team effort. You’ll need to engage an architect or designer, structural engineer, project manager, planner, construction firm, and potentially other experts such as fire engineers, geotechnical engineers and others.”

- Aaron Barker, Steelcorp

Why Work with Individual Consultants?

For clients who prefer a bespoke approach and greater control over their industrial shed or warehouse project, working with individual consultants can be a good fit.

Pros

Customised Team: Choose specific individuals or firms to work with.
Flexible Timeline: Progress the project at your own pace.
Spread Costs: Payments can be spaced out over a longer period.
Project Management: Direct involvement ensures you stay in control.

Cons

Coordination Challenges: Miscommunication between parties can lead to missed opportunities for efficiency.
Time Demands: Managing multiple consultants can be overwhelming, especially if you have other commitments.
Cost Overruns: A lack of holistic oversight can result in creeping expenses.

Best For:

Experienced clients with prior involvement in similar projects.
Clients with ample time to manage the process and keep the project on track.

Steelcorp: Your Trusted Design & Construct Partner

At Steelcorp, we specialise in delivering turnkey solutions for industrial steel buildings . As a leading commercial steel supplier, we provide:

In-House Expertise: Our team handles design, structural engineering, fabrication, and approvals under one roof.
Efficient Project Management: Strong back-office and on-site management to ensure smooth delivery.
Cost-Effective Designs: We focus on ROI with fit-for-purpose designs that reduce material costs and environmental impact.
Local Knowledge: While we’re not builders, we connect you with trusted local builders to bring your project to life.

We pride ourselves on being agile and adapting to suit individual client needs. Whether you’re planning a warehouse project or exploring steel construction services, we’re here to help.

Start the Conversation with Steelcorp

If you believe a design and construct partner is the way forward for your project, get in touch to start the discovery process.

Our team will spend time understanding your goals and provide advice on all aspects of your project, from helping you decide on design elements to uncovering any potential risks.

Doonside Technology High School

Tue, 19 Dec 2023 01:23:09 GMT

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Case Study S. 12

Doonside Technology High School

Design and construction of a weatherproof sports cover for Doonside Technology High School in Sydney, NSW.

Storage King, Lavington

Mon, 18 Dec 2023 22:11:38 GMT

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Case Study S. 11

Storage King, Lavington

Design and construction of four self-storage structures near Albury for Storage Investments Australia.

Winston Express Haulage

Mon, 18 Dec 2023 03:40:50 GMT

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Case Study S. 10

Winston Express Haulage

Design and construction of a warehouse structure and cantilevered awning for Winston Express Haulage, a transport company in St Marys, NSW.

Investing in Self-Storage Buildings

Sat, 16 Dec 2023 02:58:56 GMT

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Investing in Self-Storage Buildings: A Profitable Venture

16 December 2023

By Shane Barker , Pre-Construction Manager

What You Need to Know About Self-Storage Construction in Australia

For investors looking to enter the thriving self-storage market, there are two primary options: purchase an existing self-storage facility or design and construct a new industrial building tailored to this purpose.

Our Pre-Construction Manager, Shane Barker, shares why building a custom self-storage facility can be an excellent investment and why collaborating with experienced industrial steel builders is essential for success.

Why Self-Storage Units Are a Good Investment in Australia

The Self Storage Association of Australasia highlights that lifestyle changes, reduced living spaces, and severe weather events are fuelling record demand for self-storage facilities. Businesses are also increasingly relying on these solutions, driven by the growth of eCommerce and supply chain disruptions.

According to a 2022 industry report, the average occupancy rate of self-storage facilities in Australia is 91%, with supply volumes set to rise across Australia and New Zealand. Key factors driving this growth include:

eCommerce expansion: Businesses need flexible spaces to store inventory.
Post-pandemic work trends: Remote work and downsizing have increased storage needs.
Urbanisation: Rapid development in urban areas is creating new storage opportunities.

Despite challenges such as rising real estate prices and limited suitable locations, the overall outlook for self-storage investments remains positive, supported by the Asia-Pacific region’s resilient economic growth.

The Cost of Building a Self-Storage Facility

The returns on industrial shed investments vary depending on location, design, and target market. Shane Barker provides some ballpark figures to illustrate the potential profitability of a warehouse project focused on self-storage:

Example 1: Small Storage Unit ROI

“If it costs $600 per m² to build a unit, a 9m² unit would cost $5,400. Renting it out at $75 per month could yield nearly 15% ROI annually,” explains Shane.

“At this rate, you’d recover your investment in about six years.”

Example 2: Tradie Storage Complex

“Take a 13-unit tradie storage facility in Albury,” Shane continues.

Total project cost, including land: $1,700,000
Units: 2 x 102m², 5 x 90m², 6 x 80m²
Annual rental income: $262,072
ROI: 15%

“For investors, this is a no-brainer,” Shane adds.

“As an example, if it costs $600 per m2 to build a unit, and you had a 9m2 unit. That’s $5400 to build. If you received $75 per month for that unit, you could be seeing almost 15% ROI per annum. At that rate, you’ll recoup the cost of your investment in around 6 years.”

- Shane Barker

Designing the Perfect Self-Storage Facility

Building a custom-designed industrial building for self-storage offers the flexibility to meet local demand. Here’s what to consider:

Unit Sizes: Smaller units are ideal for residential customers, while larger units, often used as commercial or tradie storage, require accessible layouts and high clearance.
Accessibility: Ensure room for larger vehicles and trucks to access the units.
Security: Include lockable roller doors, ventilation, and rainwater management systems.
Aesthetics: Modern facilities balance industrial durability with commercial appeal to attract customers.

“In years gone by storage facilities were much more industrial. In contrast, the current desire is to make facilities much more commercially appealing.”

- Self Storage Association of Australasia

Success Stories: Steelcorp in Action

Aaron McDonald from AKM Self Storage shares his journey:

“We’ve managed our facility for over 15 years and are now working on a new multi-level self-storage building in NSW’s Hunter region. Steelcorp is designing this facility, which will feature drive-in, undercover units, with the largest measuring 6 x 3m. Done right, it’s a steady, reliable business with significant cash flow,” says Aaron.

While residential storage requires more hands-on management, Aaron highlights that transitioning to larger tradie storage units with long-term leases offers a more passive income model. He also emphasises the importance of choosing the right location to meet local demand.

Calculating Returns: Residential vs. Commercial Storage

Residential Storage Example

Facility: 275 units
Construction cost (including land): $4.5M
Occupancy rate: 86% (industry standard for full capacity)
Monthly gross income: $82,775
Annual running costs: ~40%
Net annual income: $595,980

Commercial Storage Example

Aaron provides another scenario:

Main floor: 2484m²
Mezzanine: 594m²
Total floor area: 3087m²
Rental income per m²: $150
Annual rental income: $461,700

“While initial construction is capital-intensive, the long-term returns are worth it,” says Aaron.

“With a residential-type self-storage facility, the upkeep is a little more intensive but the returns are better.”

- Aaron McDonald, AKM Self Storage

Why Partner with Steelcorp?

Steelcorp’s industrial steel builders bring unmatched expertise in designing and constructing self-storage facilities. From industrial sheds to commercial steel solutions, we understand the unique requirements of every warehouse project. Our team provides comprehensive steel construction services tailored to your needs.

If you’re ready to explore the potential of a custom self-storage investment, Steelcorp’s commercial steel supplier services are here to guide you every step of the way. Contact us today .

As always, this information is provided as a guide only and we strongly recommend you get professional financial, legal and construction advice before deciding if commercial storage is a good investment for you.

Reducing Material Costs for Commercial Structures

Wed, 02 Aug 2023 05:18:59 GMT

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Reducing Material Costs for Commercial Structures

8 August 2023

By Shane Barker , Pre-Construction Manager

“The price was outside of the client’s budget so they are reassessing the feasibility of the project.”

“Progress has stalled – every tender submission was almost double the client’s expectations.”

“Are you able to identify any cost-saving ideas? The client needs to shave 30% of the overall project costs.”

Sound familiar?

Balancing costs with client expectations is an ongoing challenge, but with the right team in your corner, you can achieve an efficient, cost-effective design without completely sacrificing design aesthetics.

Project Builders: Here’s How to Reduce Material Costs for Commercial Structures

IN BRIEF:

Inefficient structural designs are a major factor in cost blowouts, creating a situation where unnecessary steel is specified into the design.

Smart engineering and minor design adjustments can lead to significant material and environmental cost savings – without compromising strength and rigidity.

We have seen this in action in several recent projects, achieving up to 26% savings on material cost, thanks to revised structural designs that are more efficient.

What Causes Building Design Costs to Blow Out?

Project builders constantly face the challenge of keeping their clients happy while minimising project costs. Steelcorp’s Shane Barker highlights that this issue is prevalent across the construction sector, particularly in industrial and commercial developments .

“Residential structures are often emotionally driven, so these clients can sometimes be compelled to stretch the budget to achieve a desired result. A commercial or industrial building, on the other hand, is usually much more financially driven, with clients rationalising purely based on cost versus benefit,” explains Shane.

“This mindset can put the project builder in the precarious position of having to deliver the best possible structure that meets regulations, adheres to the architect’s design intent, and stays on or under budget.”

Shane notes that inefficient structural designs are a significant contributor to cost blowouts.

“We see far too many over engineered buildings, weighed down with loads of unnecessary steel. Structural engineering that doesn’t focus on efficiency can push material costs right up, potentially costing the builder the entire job if they are unable to get the project over the line. There’s also the environmental aspect – think of the positive impact on our natural resources if every project used just a little less steel.”

- Shane Barker, Steelcorp

How to Save on Material Costs Through Smart Engineering

Efficient designs prioritise cost-effectiveness and strength without unnecessary material use.

For instance, Steelcorp recently achieved a 22% reduction in structural steel tonnage by making three logical design adjustments. A national bathroom product supplier approached us with drawings for a large roof canopy to be added to their existing property. However, the original structural engineering for the 900m² canopy used heavy UB rafters, unnecessarily increasing the steel tonnage and cost.

Our engineering team re-evaluated the design with efficiency and strength in mind. By replacing UB rafters with open web truss rafters, we achieved a 22% material cost saving. Using less steel not only reduced costs but also had a positive environmental impact by lowering the raw materials required for steel manufacturing.

“Making minor concessions to the initial design of your structure without compromising on its strength and rigidity can save thousands. Of course, the structure needs to be strong and structurally sound – but inefficient designs are one of the main causes of cost blowouts at the design stage.”

- Shane Barker, Steelcorp

Minor Design Concessions = Big Savings

Partnering with an experienced structural engineering team is key to achieving designs that satisfy both builders and clients.

Switching from complex, over-engineered plans to simpler designs can yield significant cost savings. A recent school sports cover project illustrates this concept perfectly. By replacing a costly curved roof with a straightforward gable design, the project cost aligned with the approved funding, ensuring the project could proceed.

“Adjusting the project scope to fit budget constraints is one of the areas where we can offer advice,” says Shane. “Efficient structural engineering is our specialty, and in this case, it allowed the school to enjoy a shaded play area when the project might otherwise have been cancelled.”

The assumption that more steel equals a stronger structure is misleading. Over-engineering often results in unnecessary expenses without delivering additional value.

“Designing everything using universal beam columns and rafters is a surefire way to increase your steel tonnage. However, in many builds, this practice simply isn’t warranted,” explains Shane.

For example, in a recent 1,000m² commercial warehouse project , the original design relied heavily on UB columns and rafters, resulting in an excessively heavy and costly building. Our team revised the design, opting for efficient open web trusses instead, delivering a 26% material cost saving.

Don’t Let Over-Engineered Designs Derail Your Project

Inefficient designs shouldn’t stand in the way of your industrial shed or warehouse project. Get in touch with Steelcorp’s team of industrial steel builders to discover smart ways to achieve strong, cost-effective structures.

Efficient Structures, Designed for Constructability

Steelcorp has been a trusted commercial steel supplier and construction partner for over 20 years, providing Australian project builders with access to in-house design experts and engineers. Our steel construction services are designed to help you successfully deliver projects within tight budgets, balancing cost, aesthetics, and strength.

Buying Land and Building Commercial Property

Fri, 14 Jul 2023 06:18:43 GMT

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Leasing Commercial & Industrial Property

14 July 2023 By Aaron Barker , Head of Sales

At Steelcorp, we’re noticing an increasing number of clients interested in buying land and building a commercial shed or warehouse project to leverage the advantages of commercial property investment.

In this article, Steelcorp’s Aaron Barker highlights why commercial and industrial properties make excellent investments and shares insights on how clients are approaching commercial leasing.

How to Plan for Your First Commercial Property Investment

IN BRIEF

We're seeing more clients buy land with the intent to construct a steel building for leasing as a turnkey commercial property solution. Long leases (up to 10 years), stable income, and various tax benefits often make commercial properties more appealing than residential investments.

When designing a commercial structure to lease, considerations differ from those of an owner-builder. Key elements like major road access, truck manoeuvrability, mezzanine floors , and an appropriate office-to-warehouse ratio are vital to making a property tenant-ready and attractive.

Thorough research and due diligence are crucial for building an income-generating asset. Not all properties are created equal, and it’s essential to understand the associated risks.

According to Real Commercial, despite economic uncertainties like interest rate hikes, investment in commercial property—such as warehouses and shade structures—remains strong in Australia. Many investors seek diversification and reliable income from commercial projects, finding substantial returns in sectors like manufacturing, storage, and large commercial spaces.

Benefits of Leasing Your Commercial Property

1. Long Leases and Reliable Tenants

CBRE Melbourne retail director Mark Wizel notes that commercial lease terms can range from 3 to 10 years, compared to shorter residential leases. Additionally, commercial tenants often have a vested interest in property maintenance to support their brand, employee retention, and efficient operations.

2. Stable Income Streams

Commercial properties offer secure income, with many lease agreements including structured rental increases. This provides predictability for both parties, eliminating conflicts over unexpected rent hikes.

3. Depreciation and Tax Benefits

Tuan Duong , a Quantity Surveyor from Duo Tax, explains that commercial property investors can claim significant depreciation tax deductions. Property owners can also deduct expenses related to maintenance and management, such as interest on loans, agent fees, and council rates.

“The ATO allows commercial property investors and its tenants to claim depreciation as a tax deduction if the property is used to produce income. Taking advantage of commercial property tax depreciation deductions like Division 43 and Division 40 can result in a substantial cash flow benefit and optimised liquidity,” explains Tuan.

- Tuan Duong, DuoTax

What Type of Commercial Building Should I Build?

What to Consider for Your Commercial Property Project

Clients often buy land intending to develop a commercial shed or steel structure for sale or lease. Unlike an owner-builder project , these investments require objective evaluation to ensure the building meets the demands of future tenants.

Key considerations include land zoning, access, and facility features, which together enhance the property’s appeal and reduce the risk of long-term vacancy.

Tips for Choosing Land

Understanding the local area is crucial. An urban planner can advise on the development potential of a site, state and council planning controls, and any risks or constraints, such as heritage listings. Eli Gescheit from Navon Planning suggests that urban planners can help you assess potential issues and offer insights on Council requirements.

“An urban planner does much more than just working with Council planning controls: they apply overall knowledge about every aspect of the build, such as engineering, stormwater, landscaping, trees, and the site itself, and tie all these together in order to give property planning advice.”

- Eli Gescheit, Navon Planning

When selecting a site, consider:

Regional growth projections and upcoming infrastructure projects
Rezoning plans
Environmental factors like flood or fire risks

“Urban planners speak the same language as Councils,” notes Gescheit. “They’ll support your project even through potential challenges, bringing experience that can help resolve issues.”

“A commercially sound investment always considers the needs of the local area."

- Aaron Barker, Steelcorp

Tips for Designing a Commercial Building with Leasing in Mind

For projects like warehouse construction, key tenant requirements include:

Easy access to main roads
Space for large vehicle manoeuvrability
Hardstand for operations
High clearances for roller doors
An optimal office-to-warehouse ratio
Mezzanine floors to maximise storage

“Designing with a purpose in mind will result in a flexible, functional space,” says Aaron, adding that in some cases, tailoring a structure for a specific tenant can be beneficial for both parties. Working with a tenant from the outset can reduce vacancy times by ensuring a tailored fit.

Investing in commercial property often requires a higher initial capital outlay than residential properties. To mitigate risk, seek solid financial and legal advice to maximise returns and minimise potential losses.

“When done right, our clients are seeing really strong, consistent returns, but having a team of knowledgeable advisors on your side is critical."

- Aaron Barker, Steelcorp

Steelcorp Success Stories: What Our Clients Are Doing

With tax benefits, stable income, tenant-covered outgoings, and long leases, commercial and industrial properties are appealing investments—albeit not without some risk.

Aaron reports that clients are increasingly partnering with Steelcorp to develop turnkey projects like a recent 6,000 sqm industrial property divided into three tenancies. This approach allows clients to build with a purpose and optimise occupancy.

“When clients discuss their projects, they’ve generally considered capital gains, GST, and legalities unique to commercial properties,” explains Aaron. Steelcorp client Richard highlights that understanding tenant expectations is key to a successful project, especially in regional markets where many tenants prefer viewing a completed space before signing.

Taking on an owner-builder role for his Geelong industrial project , Richard found the process smooth with Steelcorp, even amidst pandemic-related challenges.

“Steelcorp was incredibly supportive throughout, ensuring on-time deliveries despite lockdowns,” says Richard, who believes that having reliable project partners made all the difference.

Investing in Commercial and Industrial Property: Start the Conversation with Steelcorp

Although commercial property investment comes with higher initial costs, longer vacancies, and more complex leases, it can yield significant rewards. Contact our Steelcorp team today to start planning a commercial property that delivers results.

Commercial Investors: Increase Your Rental Income with a Mezzanine

Thu, 25 May 2023 22:49:37 GMT

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Commercial Investors: Increase Your Rental Income with a Mezzanine

26 May 2023

By Aaron Barker , Sales Lead

Mezzanines add space, flexibility, and storage for occupants—and they can substantially boost your property's rental value.

In this article, Steelcorp's Aaron Barker and Buyers Agent Steve Palise share insights on the benefits of adding a mezzanine to your building, helping commercial investors increase returns through strategic building design and optimised rental income.

How a Mezzanine Adds Value to Your Commercial Structure

IN BRIEF:

Integrating a mezzanine into a warehouse project or commercial shed can meaningfully elevate its value by maximising floor area—a clear benefit for commercial property investors.

While tenants enjoy the added floor space and adaptable storage, property owners gain extra square meterage that directly impacts rental revenue. Ideally, mezzanines should be added during initial construction, as this can significantly reduce structural engineering costs . For instance, adding an office space beneath the mezzanine can save on the cost of externally engineered office structures.

If you're considering a mezzanine addition to an already-completed building, consult local regulations; increased floor area may influence council approvals.

For investors developing a commercial shed or industrial structure with leasing in mind, tailoring mezzanines to target various tenant needs is a cost-efficient way to increase the square footage of your building. With adequate ceiling height, the return on this investment becomes evident, as it quickly offsets the initial construction cost through enhanced rental income.

A Smart Strategy for Sustainable Investment Returns

According to Australian Property Investor , today's economic climate calls for a well-planned investment approach to maintain high yields. Smart investors should prioritise stable rental income over short-term return metrics, as rental payments provide a steady revenue stream.

“Rental yield lets investors compare ROI across different properties,” explains Palise. “Higher yields indicate a property’s ability to generate income relative to its cost, which is a strong profit indicator.”

Optimising floor area can effectively raise rental yield. Adding a mezzanine often increases a property’s square footage by up to 25%—especially in mid-sized industrial buildings, where mezzanines commonly span about a quarter of the building’s length.

Even smaller mezzanines add to the overall usable space, boosting the building's leasable area. Ensuring adequate ceiling height above a mezzanine is crucial; inadequate clearance can reduce rental value due to impractical upper floor usage.

Palise advises investors to carefully balance office-to-storage ratios for better rental appeal.

“Your mezzanine needs to be fit for purpose to attract the right tenants: certain regions tend to prefer more office to storage and vice versa,” notes Steve.

- Steve Palise, Palise Property

Offices Under a Mezzanine: An Efficient Design

For new constructions, placing offices beneath a mezzanine is often more cost-effective than building external office space. This layout maximises the storage area and enables integrated engineering for the building as a single structure.

Steelcorp’s Sales Lead, Aaron Barker, has guided clients toward significant savings by recommending mezzanine-supported internal office spaces, eliminating the need for additional external structural engineering.

Key Considerations for Adding a Mezzanine to Existing Buildings

Adding a mezzanine to an existing building is feasible, though it requires careful planning. Palise emphasises getting proper approvals and ensuring clear terms in the lease regarding mezzanine ownership if built at the tenant's expense.

"Before building a mezzanine, confirm all compliance and engineering aspects and use certified builders," advises Palise. He also warns that added floor area may affect council requirements, such as parking allocations—more floor space can translate to additional staff and thus demand more parking.

“Consult your local council and town planner before adding a mezzanine to avoid unexpected requirements,” advises Palise.

Example: Potential Rental Returns on a Steelcorp Commercial Building in Shepparton

This multifunctional workshop, office, and showroom—designed by Steelcorp for CASE O’Connors —illustrates the added value a mezzanine can bring to a commercial structure.

An internal mezzanine spans the building's width, adding a 27m-wide platform with office space below. This 27m x 22m mezzanine expands the building’s usable area by 594 sqm.

Without the Mezzanine:

Main floor area: 2,484 sqm
Rental potential per sqm: $150
Rental income: $372,000

With the Mezzanine:

Total floor area: 3,087 sqm (2,484 + 594)
Rental potential per sqm: $150
Rental income: $461,700

This structure offers an $89,700 rental income increase with the mezzanine—a quick return, considering installation costs of $180,000–$200,000.

“An effective mezzanine floor plan can help you make better use of the height in your building, turning unused space into a permanent income-generating feature,” says Aaron.

- Aaron Barker, Steelcorp

Key Takeaways

“Mezzanine floors are a valuable addition for investors, tenants, and owner-occupiers alike,” says Aaron Barker . “Research is crucial before adding a mezzanine to existing buildings. For new builds, placing offices under a mezzanine can save on engineering costs and streamline design.”

For a detailed ROI estimate tailored to your project, reach out to Steelcorp's expert team .

Your plans, council regulations, and operational needs all impact building design, so be sure to seek professional guidance before beginning any warehouse project or commercial shed development.

Exclusive Offer for Steelcorp Readers

Receive a free copy of Commercial Property Investing Explained Simply by Steve Palise, valued at $34.95. Visit Palise Property and use the code STEELCORP at checkout.

Essential Safety Measures for Commercial Buildings

Wed, 17 May 2023 04:07:56 GMT

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Essential Safety Measures (ESM) Compliance in Commercial Steel Construction

17 May 2023

By Shane Barker , Pre-Construction Manager

Essential Safety Measures (ESM) are a series of systems, equipment and design features laid out in the Building Code. Complying with these measures will help to reduce the impact on your structure in the event of a fire, limit damage to stock and equipment, and ensure that the building occupants and surrounding businesses are not placed at risk.

In this article, Steelcorp’s Pre-Construction Manager, Shane Barker, outlines the different aspects of compliance for commercial building owners.

Fire & Emergency Requirements for your Structure

IN BRIEF:

Essential Safety Measures (ESMs) are the safety features required in a building to protect occupants in the event of a fire. ESMs can include fire detection and alarm systems, fire doors, emergency lighting, fire hydrants and more.
The Essential Safety Measures checklist at the bottom of this article gives you some insight into what is required according to the Building Code.
As the owner of a building, you are responsible for the ongoing maintenance of the essential safety measures in your building to ensure they function properly and fulfil their purpose of keeping occupants safe. This includes annual reporting obligations.
Firewalls are a separate requirement of the Building Code – read more about firewalls for steel structures here.

ESM Responsibilities for Building Owners

1. Safe Design of Your Structure

Having systems in place to manage fires and other emergencies isn’t just a smart way to protect your asset and your people – it’s a regulation stipulated in the Building Code.

Whilst steel-framed commercial buildings are less susceptible to fire damage than timber structures, it’s vital to have the right equipment and emergency management systems in place.

“Design characteristics such as ingress and egress pathways, fire-isolated stairways and fire-rated materials used in the construction of your building all form part of your Essential Safety Measures,” notes Shane. “Your responsibilities can vary but in general, you’ll need to ensure the design of your structure complies with the Building Code for components such as access doors, exit routes and firewalls. When you work with a professional building designer and engineer, this is all handled for you as part of the design process.”

- Shane Barker, Pre-Construction Manager

2. ESM Maintenance

Designing your building to comply with these requirements is the first step, however, as a building owner, you are also legally responsible for the ongoing maintenance of ESM such as fire sprinkler systems, smoke alarms, firefighting equipment and emergency warning systems.

“It can be easy to gloss over the ongoing maintenance requirements (and costs) of things like your fire extinguishers and sprinkler systems, but a system that doesn’t function properly can spell disaster if a fire or emergency does occur,” adds Shane. “If your fire safety isn't up to scratch this could mean in the event of a fire your insurance may be voided.”

“Your building surveyor will specify the ESMs you need to comply with which includes specific maintenance instructions, so make sure you partner with a reliable contractor who can inspect, test and repair your safety systems according to your official maintenance schedule.”

3. ESM Reporting Requirements

Additionally, building owners are legally required to complete an annual Essential Safety Measures Report (AESMR), or have an authorised contractor prepare this on their behalf. Ensuring your fire equipment is compliant forms a large part of this annual report, which is an important document to avoid legal, fire authority or council fines, and to ensure your building insurance cover is watertight.

Shane reminds building owners that official requests to produce this report can be swift, with surveyors, fire authorities and your local building authority all able to enforce varying degrees of fines and penalties.

“You’ll need to be able to produce this report on request after 24 hours notice has been given by the fire brigade’s chief officer or your municipal building surveyor,” says Shane.

Victorian compliance firm Detector Inspector reports that ‘council infringement notices of $290 and possible prosecutions with fines of up to $17,000 for individuals and $88,000 for businesses can be imposed,’ so it makes good business sense to stay up to date with your ESM obligations.

List of Essential Safety Measures (ESM) for Commercial Buildings

The list of essential safety measures that you need to comply with can vary depending on your location. Your local council or building surveyor can provide advice specific to your site, such as the type of equipment needed, the performance level it should adhere to, and the frequency and type of maintenance required.

This information is typically included with the certificate of final inspection and can include elements such as the following:

Air handling systems (used for smoke hazard management)
Exit doors
Early warning systems
Emergency lifts
Emergency lighting
Emergency power supply
Emergency warning systems
Exit signs

Fire control centres
Fire curtains and doors
Fire extinguishers
Fire detection and alarm systems
Fire hydrants
Fire isolated stairs
Fire-rated materials
Fire windows

Mechanical ventilation (incorporate a cooling tower or hot or warm water system)
Fire-isolated passageways and ramps
Paths of travel to exits
Smoke alarms
Smoke control systems
Sprinkler systems

This essential safety measures checklist is not exhaustive – we recommend you consult your surveyor and refer to the National Construction Code / Building Code for specific information.

How Do I Know Which Safety Measures Apply to My Building?

The specific ESM requirements vary depending on the type of building and when it was built. Requirements for which essential safety measures must be installed, and the standards for maintaining them, are governed by the Building Regulations (2018), the Building Code of Australia, and the Australian Standards.

Safety is an area where you definitely need to carry out your obligations by the book, and the Steelcorp team is here to assist with interpreting the regulations that apply to your commercial building project.

How to Budget for Building a Warehouse

Wed, 03 May 2023 05:59:30 GMT

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How to Budget for Building a Warehouse

3 May 2023 By Aaron Barker , Sales Lead

IN BRIEF:

An average industrial shed costs around $3,000 to $3,500 per square metre for a complete turnkey installation.
For a structural kit installation only, the cost drops significantly to around $500 to $700 per m².
The structure itself is just part of your budget: you’ll also need to allow for things like civil works, fencing, soil reports, insurance, office fit-outs, and more.
You can save money by getting an efficient structural design right off the bat, rather than settling for an inefficient design that has to be re-engineered. Structural design is one of our strengths, so contact us early to ensure you get the right design from the beginning.

Average Warehouse Costs and How to Budget for Them

Balancing Costs and Outcomes in Your Warehouse Project

With any warehouse project, accurately forecasting costs and staying within your budget is essential for success. A high-quality industrial building isn’t a win if it results in unmanageable debt or delays other business growth plans. Similarly, cutting corners may save upfront costs but can lead to operational inefficiencies that hamper growth.

Achieving the right balance is about thoughtful planning, starting with accurate budgeting and efficient design.

How to Allocate Funds Efficiently

The best approach for building a commercial steel structure is to dedicate ample time to the research, budgeting, and design phases. These stages take time, but they are critical for ensuring an accurate understanding of the costs involved. If you plan to build in the next year, it’s essential to start the process now.

Aaron, one of our experienced industrial steel builders, advises, “Far too often, we see clients spending excessive amounts on inefficient structural designs. These then require re-engineering, adding time and costs. Structural design is one of our strengths, so contact us early to ensure you get an efficient design from the beginning.”

Factors That Impact Warehouse Costs

Building a warehouse is a large, complex project. Understanding all potential costs upfront helps avoid surprises down the line. Variable costs, such as the price of steel and transport expenses, are particularly important to consider.

Steel prices, for example, are influenced by global market forces and can fluctuate significantly. Similarly, transport costs can vary with fuel prices. Leaving room in your budget for such variables can prevent unwanted surprises and financial strain. Consulting a financial advisor is also recommended to ensure manageable debt levels.

Budget for Building a Warehouse in Australia

Below are key elements to include in your industrial building budget. The specifics will depend on your site, council regulations, and building requirements (e.g., support for a gantry crane). While not exhaustive, this list provides a framework for structuring your project’s costs:

1. Design and Certification

Fire design
Structural design
Civil design
Soil reports
Section J (energy reports)
Council approvals

2. Civil Works

Hardstand construction
Drainage considerations
Driveways and paving
Signage, bollards, wheel stops, line marking
Landscaping and curbing (as stipulated by council)
Perimeter fencing
Crossovers (connecting your driveway from the boundary to the street)

3. Building Works

Structural kit and installation costs
Foundations and slab
Office and internal fit-out costs (e.g., carpeting, lighting, furniture)

4. Services and Connections

Water, gas, power, and data connections

5. Fire Services

6. Land Costs

7. Other Potential Associated Costs

Insurance
Loan costs and fees for professional advice
Moving costs (if relocating your operation)
Tax obligations (e.g., stamp duty, CGT)
Commissioning of equipment (e.g., HVAC systems)

Get Personalised Advice from Steelcorp

At the beginning of this article, we mentioned that the cost per m² for a full turnkey warehouse project is around $3,000 to $3,500. For a structural kit, the cost ranges from $500 to $700 per m². These figures are general guides and can vary based on factors like pavement area, cladding choices, awnings, and other features.

Steelcorp specialises in custom-designed industrial sheds and steel construction services. Our team is here to ensure your project is fit for purpose and delivers a positive ROI for your business.

Ready to start planning your warehouse? Contact us today to discuss your project and take advantage of our expertise in commercial steel supply and efficient structural design.

Commercial Building Costs

Wed, 26 Apr 2023 06:24:33 GMT

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Commercial Building Costs: A Comprehensive Guide

26 April 2023

By Aaron Barker , Sales Lead

IN BRIEF:

Steelcorp offers expert steel construction services for commercial sheds , warehouses, factories, storage facilities , and other industrial buildings.
This guide provides approximate costs for commercial shed construction, including per-square-metre costs, kit-only costs, and turnkey build costs.
An average commercial warehouse project costs $1,500 – $2,500 per square metre for a turnkey build.

Steelcorp’s Guide to Building Costs for Commercial Properties

Commercial buildings such as warehouses, factories, workshops , and storage facilities encompass a wide range of designs and complexities. Some projects involve straightforward structures, while others require additional features like cantilevered awnings, mezzanine floors , adjoining offices, and oversized roller doors.

While each commercial shed project is unique, initial cost estimates provide valuable insights to help you budget and plan . The figures below offer approximate prices for various types of steel structures we design at Steelcorp. Our team is ready to discuss your individual warehouse project or other commercial buildings to help refine your budget.

Industrial Building Costs

How Much Does it Cost to Build an Industrial Structure to Lock-up?

The cost for large-scale industrial buildings , like factories or extensive warehouses with an average size of 76m x 36m, ranges between $960,000 and $1.1 million. For extra-large industrial buildings (averaging 120m x 45m or more), prices generally range from $1.9 million to $2.2 million.

Additional Structure Costs:

Adding a Gantry Crane : Industrial buildings needing gantry cranes require additional structural strength, which can add 20 – 30% to the total build cost.
Including a Canopy or Awning: Adding an industrial awning or canopy typically costs around $200 per square metre.

Cost to Build a School COLA

Covered Outdoor Learning Areas (COLAs), sports covers, and open-sided shade structures usually cost approximately $280 per square metre.

How Much Does it Cost to Build a Farm Shed?

Steel farm sheds, including bulk storage for grains, feed, or produce, cost around $350 per square metre. For indoor arenas, equestrian complexes, and stables, the price generally falls around $300 per square metre.

Get an Accurate Quote for Your Commercial Shed or Warehouse Project

The costs outlined in this guide are for lock-up stage and are intended as estimates. Material costs, including steel prices, can vary, so we encourage you to contact Steelcorp’s expert team to discuss your commercial shed or industrial building project in detail.

Steelcorp specialises in complex, customised commercial structures and has completed projects across various industries. Check out some of our recent work or reach out to Aaron today to get a detailed proposal and accurate costs tailored to your needs.

Australian Steel vs Chinese Steel

Mon, 10 Apr 2023 07:05:11 GMT

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Australian Steel vs. Chinese Steel: Ensuring Quality for Your Project

10 April 2023

Shane Barker , Pre-Construction Manager

IN BRIEF

Choosing the right materials for your commercial shed or warehouse project is essential, as steel is a significant component of any industrial or commercial steel construction service. Although Australian steel prices fluctuate, it may be tempting to opt for cheaper Chinese steel, but your project deserves the best.

Chinese steel is often inferior in quality, can result in welds cracking, and may not meet the high standards of Australian-made steel. Here, we list our top 3 Australian steel suppliers in North East Victoria: Steelforce, InfraBuild, and Surdex.

What are the Risks of Buying Steel from China?

While the lower cost of Chinese steel can be appealing, these upfront savings may lead to hidden costs later on. Issues like gradual corrosion or, worse, sudden catastrophic failures can arise, resulting in costly repairs or replacements for your steel structure. Choosing a reliable steel source is essential for projects like commercial sheds or industrial facilities where safety and longevity are paramount.

Why is Chinese Steel Often Poor Quality?

Cracking Welds Due to Boron-Infused Steel

In 2014, reports showed that Chinese manufacturers were adding boron to steel to claim import tax rebates . While boron can enhance steel hardness, the minimal amounts used by some manufacturers didn’t strengthen the steel; instead, it became classified as a special alloy eligible for rebates. Unfortunately, boron is known to cause welds to crack, posing safety risks.

An Australian Department of Industry report highlighted that boron can impact steel weldability, requiring stricter welding procedures to prevent cracking. Using boron-infused steel can compromise the safety of a shade structure or any other commercial steel construction, making Australian steel a more reliable choice.

"If a welder is unaware their steel contains boron, or the amount is unknown or unregulated, they are unlikely to choose the correct welding approach to overcome this issue and the welds may not be as strong and reliable," says Shane

- Shane Barker, Pre-Construction Manager

Standards and Quality Variability

According to the Department, even when Chinese steel claims to meet Australian standards, the quality often falls short. While international steel standards may be comparable, they rarely align precisely with Australia’s AS/NZS standards, as even small differences in steel composition and mechanical properties exist. Imported Chinese steel may appear compliant but typically lacks the purity and quality of Australian steel. In contrast, Australian-made steel, used in structures like warehouses and commercial sheds, provides consistent strength and safety.

The Importance of Australian Steel Standards

Australian standards ensure high-quality and consistent steel performance across a range of applications, including commercial and industrial buildings. Below are some critical standards for structural steel design:

AS 4100: Structural steel design
AS/NZS 4600: Cold-formed steel structures
AS/NZS 5100.6: Steel bridge design
AS/NZS 2327: Composite steel and concrete design

Material standards, such as AS/NZS 1163, AS/NZS 1397, AS/NZS 3678, and AS/NZS 3679, define specific chemical compositions, mechanical properties, tolerances, and manufacturing practices based on Australian steel. These rigorous standards help ensure the longevity and durability of your warehouse project or commercial shed.

(Source: steel.org.au)

"Whilst the price of steel might be a little higher at the outset, when you choose Australian steel and other locally made products you’re supporting the economy, keeping jobs in Australia, and getting a rugged steel structure that is sure to stand the test of time," says Shane

- Shane Barker, Steelcorp

Where to Source Quality Australian Steel

Steelforce

Steelforce offers top-quality Australian steel products with consistency and competitive prices. Their fully compliant products are backed by excellent service, ideal for shade structures, warehouse projects, and commercial sheds.

InfraBuild

InfraBuild uses an advanced traceability system to guarantee steel quality from production to delivery, making it a reliable choice for commercial and industrial construction.

Surdex

Based in Victoria, Surdex supplies Australian steel products nationwide through partnerships with renowned Australian mills, including Bluescope, Lysaght, and others, ensuring durability and compliance for various projects.

Steelcorp: Australian Steel Construction Experts

When you choose Steelcorp, you’re investing in Australian-made steel construction services that prioritise quality and longevity. While upfront costs may be slightly higher, your steel structure will offer durability and reliability.

Reach out to the Steelcorp team to learn more about high-quality Australian steel structures for your next commercial project .

5 Most Common Steel Coatings Available in Australia

Mon, 20 Mar 2023 10:11:47 GMT

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5 Most Common Steel Coatings Available in Australia

20 March 2023

Shane Barker , Pre-Construction Manager

IN BRIEF

When it comes to commercial steel buildings like warehouses , workshops , and factories , choosing the right steel coating is crucial to prevent corrosion and extend the steel’s lifespan. Here are the five most common steel coatings used in Australia to protect commercial sheds, steel shade structures, and other industrial buildings.

1. Hot Dip Galvanising

Hot dip galvanising (HDG) is a foundational steel coating method, offering robust corrosion protection by coating ferrous materials with zinc. This process involves immersing the steel in a pickling bath of hydrochloric acid, then submerging it in hot molten zinc, where a reaction with carbon dioxide forms zinc carbonate. This hard coating shields the steel from environmental damage, making it ideal for long-term, heavy-duty commercial use, such as large-scale warehouse projects.

2. Zinc-Rich Primers

Often applied as a base coat, zinc-rich primers deliver an initial layer of protection and serve as a solid foundation for additional coatings. Applied as paint in several layers, zinc-rich primers provide substantial resistance but can be outperformed by the comprehensive immersion process in hot dip galvanising. For effective adhesion, abrasive blasting is performed on the steel surface before primer application, removing rust and contaminants for an even and secure bond.

"When you’re planning your building, your engineer will specify the required coatings and these are usually specific to the environment the structure is built in. For example, in coastal areas, a special 3-coat system consisting of polyurethane and epoxy coatings may be required after galvanising."

- Shane Barker, Pre-Construction Manager

3. DuraGal ^®

DuraGal® by Infrabuild is a pre-galvanised product range that includes steel angles, flat bars, channels, and tubular options, designed for superior corrosion resistance. Adhering to AS/NZS 4792 standards, each piece is coated inside and out, offering comprehensive protection. However, any welding can compromise the coating and create vulnerabilities in the structure. DuraGal® remains a trusted solution for steel construction services that require pre-treated steel with efficient protection.

4. Polyurethane Coatings

Polyurethane (PU) coatings are ideal for both interior and exterior components, providing a durable, colourful finish that withstands water, abrasions, chemicals, and UV exposure. PU coatings are usually sprayed on in multiple layers, which enhance durability and are suited for smaller components in machinery or equipment within a steel structure. This type of coating is less common for entire buildings but provides an excellent protective finish for specific applications.

5. Epoxy Coating

Typically applied over a zinc primer, epoxy coatings serve as an additional barrier with strong adhesion properties, especially beneficial where ideal surface preparation may be challenging. Known for their adaptability, epoxy coatings are often used in marine applications due to their ability to cure on damp surfaces and even underwater, making them a reliable choice for structures exposed to high moisture levels.

Selecting the Right Steel Coating for Your Structure

Every commercial steel construction service has unique requirements based on environmental conditions and project goals. Selecting the right coating ensures durability and maximises the structure’s lifespan.

At Steelcorp, we collaborate closely with your engineer to provide tailored coating solutions that protect your steel investment, from warehouse projects to custom commercial sheds.

Steel Prices in Australia – A Deep Dive Into Market Forces

Mon, 27 Feb 2023 10:38:23 GMT

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Steel Prices in Australia: A Deep Dive into Market Forces

27 Feb 2023 Josh Wiggins , General Manager

IN BRIEF

The price of steel is a complex and ever-changing aspect of any building project, affected by a variety of factors such as the economy, exchange rates, and the global supply chain.
This article lists these local and global factors and how they influence both the price of steel components and the overall cost of your project.
Designing an efficient structure that is engineered for strength – without unnecessarily high material costs – is somewhere Steelcorp can help you save money on your building project.

The Global Market for Steel

The global steel market is immense, with total world crude steel production reaching 1,877.5 million tonnes in 2020. China leads as the largest producer of steel, followed by Japan, India, and the United States. The structural steel market size was valued at USD 96.94 billion in 2020 and is projected to grow at a compound annual growth rate (CAGR) of 5.3% from 2021 to 2028. Key drivers of this growth include the automotive industry, construction projects, government infrastructure spending, and commercial real estate development.

Why is Steel So Expensive?

Steel is essential in construction projects, industrial buildings, and warehouse projects. Its price is closely monitored by those in the construction industry, as well as investors and analysts. But what exactly drives the price of steel?

The Economy

Josh Wiggins, Steelcorp’s General Manager, highlights several factors influencing steel prices, including the cost of raw materials, production expenses, global demand, and currency exchange rates.

“The cost of raw materials—primarily iron ore and coking coal—is heavily influenced by global economic conditions. For example, when China, the world’s largest producer and consumer of steel, experiences economic slowdowns, it causes a ripple effect on the global market for raw materials,” notes Josh.

When the global economy thrives, demand for steel products rises, pushing prices upward. Conversely, during economic slowdowns, demand and prices tend to decrease.

"Production costs are another important factor influencing the price of steel. Changes in technology as well as input costs such as labour and energy can affect production costs, making it more expensive to produce steel components."

- Josh Wiggins, Steelcorp

A Strong US Dollar

Currency exchange rates also play a significant role in steel prices. As raw materials for steel production are priced in US dollars, fluctuations in exchange rates can impact costs in other economies, including Australia.

“This makes imported raw materials more expensive for domestic producers, which can lead to higher prices for finished products,” explains Josh.

Supply Chain Challenges

In recent years, steel prices have been particularly volatile due to disruptions in global supply chains, heavily impacted by COVID-19. Supply chain challenges, combined with fluctuating demand, will likely continue to influence steel prices moving forward. The availability of raw materials, global demand, and the costs of production and shipping all play a role in shaping the price landscape.

Managing Costs in Your Steel Structure

While global factors like the economy, the US dollar, and supply chain issues impact steel prices, there are several ways to control costs for your industrial shed or warehouse project:

Optimise Design: Avoid overly large clear spans or complex engineering that drive up production costs.
Simplify Requirements: Gantry cranes and curved roofs can add significant expenses to your project.
Leverage Efficient Engineering: Collaborate with industrial steel builders to design cost-effective solutions tailored to your needs.

For a comprehensive breakdown of cost variables, check out our article on commercial structure prices .

How Steelcorp Helps You Save

At Steelcorp, we’re committed to delivering cost-effective solutions for your industrial shed or warehouse project. Our team of experienced industrial steel builders and commercial steel suppliers ensures your project stays on budget without compromising quality. From planning to completion, we provide comprehensive steel construction services to meet your needs.

Working With Steelcorp: Are We a Good Fit?

Mon, 20 Feb 2023 10:51:57 GMT

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Working With Steelcorp: Are We a Good Fit for Your Project?

20 February 2023

Aaron Barker, Sales Lead

At Steelcorp, we specialise in designing and constructing high-quality industrial sheds , commercial buildings , and warehouse projects . With our focus on steel construction services for large-scale commercial and agribusiness projects, we deliver customised solutions for buildings over 800 sqm. However, we may not always be the perfect fit for every business or client.

In this article, Aaron Barker outlines the types of clients and projects we take on, as well as some that fall outside our area of expertise.

Should You Partner with Steelcorp?

IN BRIEF

We manage turnkey design and construct projects within the value range of $250K to $2.5M, making us ideal for certain types of projects but not all.
We thrive on working with clients who have a clear vision for their industrial building or warehouse project, value high-quality craftsmanship, personalised service, and Australian-made materials.
While we’re not commercial steel builders ourselves, we collaborate closely with a network of trusted suppliers and trades to ensure the highest standard of delivery.
We typically don’t work on small sheds or residential buildings, but we’re the right choice for larger, more complex projects.

Signs of a Great Partnership

Steelcorp is a great match for clients who need reliable steel construction services and a team of industrial steel builders ready to navigate the complexities of large commercial and industrial projects.

You might be a good fit if:

You’re an investor, project builder, or commercial owner-builder.
You have a solid vision of what your industrial shed or commercial building will look like—both now and in the future.
You need a design and construct partner who can expertly navigate building regulations and council requirements.
You value quality, service, and Australian-made materials over bargain pricing.

Why Steelcorp Is the Right Fit for Your Warehouse Project:

We understand that every warehouse project is unique. Steelcorp works with commercial property investors, owners looking to expand their operations, and businesses in need of large-scale industrial buildings. Whether you know exactly what you need or you have a list of must-have features, we’ll work closely with you to bring your vision to life.

We aren't the cheapest option out there, but we pride ourselves on delivering premium industrial sheds and steel construction services with a focus on long-term durability and quality.

We’re Not the Right Fit If:

While we’re proud of our expertise in industrial and commercial projects, Steelcorp may not be the best fit for clients with certain needs:

You’re looking for a low-cost shed or residential building.
You don’t have a clear vision for your project or its future needs.
You’re based outside NSW or Victoria, where we operate our services.
You’re seeking a high-end building with a low-end budget.

If you're aiming for the lowest possible price for an industrial shed or steel building, we may not align with your expectations. Quality materials and expertise are critical for the best results, and compromising on these elements can lead to issues down the track.

Steelcorp: The Right Choice for Industrial Steel Buildings

We specialise in industrial steel construction services and focus on larger-scale projects such as warehouse projects and multi-use commercial developments. Our clients are usually looking for expert advice and high-end industrial steel buildings built to last.

We are not a good fit for clients who want quick, cheap, or small sheds for agricultural purposes or residential use. Similarly, very large and complex projects (over 200 tonnes) may fall outside our scope, though we are always open to discussing more challenging builds within our capabilities.

Not Sure If Steelcorp Is the Right Fit? Let’s Talk .

If you're unsure whether your project aligns with Steelcorp’s expertise, get in touch with our team. We offer personalised consultations to ensure we’re a good match for your industrial shed or warehouse project. Contact us today.

4 Reasons Project Builders Should Partner with Steelcorp

Sun, 12 Feb 2023 20:17:40 GMT

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4 Reasons Project Builders Should Partner with Steelcorp

10 February 2023

Joshua Wiggins , General Manager

IN BRIEF

Steelcorp offers a unique steel construction service, actively seeking partnerships with project builders to help deliver outstanding results.
Our team’s strong project management skills and flexible, holistic approach make us an ideal partner for builders.
With an in-house design team, we can easily handle last-minute changes, keeping projects on track.

Commercial Builders: We’re Here for You

With hundreds of successful commercial projects and a strong reputation across Victoria and NSW, Steelcorp provides a turn-key design and construct service for commercial, educational , and rural clients.

Our expertise includes design, project management, council approvals, and precise steel fabrication for structures like commercial sheds and warehouse projects. While we specialise in steel construction services, we are not builders ourselves. This focus means we’re constantly seeking project builder partnerships to deliver top-tier outcomes for our clients.

We’ve worked alongside some of the most reputable builders in Victoria and NSW, and we invite you to reach out to explore how we can work together.

Why Partner with Steelcorp on Your Commercial Building Project?

Strong Project Management

Our seasoned team brings robust back-office and on-site project management skills to each partnership. Steelcorp’s General Manager, Josh Wiggins, emphasises that effective project management relies on anticipating and swiftly addressing potential issues to keep projects on track.

“We know it’s essential to ensure materials arrive on time and in the correct order, manage site access challenges, and address small issues quickly—before they become big problems,” says Wiggins.

“By the time we’re ready to erect the structure, we’ve developed a solid rapport with the client and can step in to help with communication and coordination.”

In-House Design Team

Our skilled in-house design team adds significant value, enabling us to review and adjust plans swiftly if last-minute client changes arise. Typically, we supply detailed 3D structural steel drawings, engineering certificates, and computations, though we customise our documentation based on client needs.

“By the time we’re ready to erect the structure, we’ve developed a solid rapport with the client and can step in to help with communication and coordination.”

- Joshua Wiggins, General Manager

Holistic Approach

Steelcorp’s holistic approach means we understand how essential trades like electricians, plumbers, roofers, and concreters fit within the broader project timeline. We ensure these trades can work efficiently, avoiding disruptions and maintaining a smooth workflow from start to finish.

Precision Fabrication

With Steelcorp, you won’t face delays due to fabrication defects. Our hot-dipped galvanised steel components are precision-crafted to meet stringent tolerances, feature quality welds, and adhere to specifications.

Our scope varies with each project, often including elements like structural steel, purlins, girts, external steel cladding, internal structural partition walls, rainwater systems, roller shutters, personal access doors, canopies, and awnings. We provide the majority of components necessary for the project, so you’ll always know exactly what’s within our scope and what needs to be sourced separately.

Want to Work With Us?

We’d love to connect with you to discuss potential partnerships on future projects. Contact Steelcorp to learn how we can support your next commercial building project.

The Making of a Steel Member

Mon, 06 Feb 2023 00:29:59 GMT

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How Steel Members Are Made? The Manufacturing Process

6 February 2023

By Shane Barker, Pre-Construction Manager

Steel beams are one of the most common types of structural steel, and your Steelcorp commercial steel building is engineered using quality Australian steel members. With a high strength-to-weight ratio, structural steel is intrinsically stronger than cold-formed steel, making it essential for constructing large spans and larger structures, such as industrial sheds , industrial buildings, and warehouse projects.

Steel is at the core of what we do at Steelcorp. In this article, Shane Barker shares the journey of how raw materials become the structural steel members that will quietly and reliably hold your building up for decades.

The Structural Steel Story

THE BRIEF

Steel goes through several processes, including smelting, milling, and forming, before it can be sold as steel building supplies. It’s essential to use Australian-made steel, as imported alternatives can often be of poor quality. Some of our trusted suppliers in North East Victoria include Steelforce, InfraBuild, and Surdex. After purchasing steel from the supplier, our team begins fabricating your structure, including hot-dip galvanising each component to ensure durability.

1. From Raw Materials to Steel

Steel is an alloy made primarily of iron, with carbon added to improve strength and fracture resistance. Used across the globe as a reliable and strong building material, steel is created through processes that transform raw iron ore and carbon into the manufactured steel we see in industrial sheds, industrial buildings, and warehouse projects.

The process begins with smelting in furnaces heated to a scorching 1400℃. This initial melting produces a crude form of steel known as pig iron. Next, an oxidation process removes excess carbon and other impurities.

“Several other processes can be incorporated to achieve specific alloys, with the foundry adding different elements like manganese to increase tensile strength and vanadium to enhance hardness,” explains Shane.

2. Milling and Forming

Molten steel is cast into various shapes such as pipes, sheets, or billets, ready to be refined into specific building materials. Steel members are created from billets that are hot-formed into the familiar I and H shapes of Universal Beams.

During this process, the steel passes through rollers, shaping it into the required profile. After cooling, it is cut to size based on design specifications. Additional processes such as annealing and tempering determine the alloy's final behavior, ensuring optimal performance in industrial steel construction services .

“Australian steel is far superior to imported alternatives,” notes Shane. “Chinese steel is typically poor quality, can cause welds to crack, and may not be manufactured in the same way Australian steel building supplies are made.”

- Shane Barker, Steelcorp

3. Purchasing Steel from the Supplier

Structural steel shapes, sizes, metallurgic composition, and mechanical properties like strength are all regulated by Australian Standards. Compliance with these standards is critical, as outlined in AS 4100 Steel Structures and referenced in the National Construction Code.

At Steelcorp, we ensure all our steel building supplies come from reputable Australian manufacturers. Each piece of steel we purchase meets stringent quality standards, indicated by approved marks or stamps.

While steel prices fluctuate based on industry trends and global markets, our advice is to focus on what you can control: partnering with reliable industrial steel builders and planning your warehouse project or industrial shed with a trusted commercial steel supplier.

4. Fabricating Your Structure

Once the steel Universal Beams arrive at our facility, our team begins the fabrication process. This involves welding and assembling structural elements like web trusses, rafters, and columns based on detailed shop drawings.

We specify hot-formed RHS steel members up to 20mm thick for maximum strength and durability. These components, along with Universal Beams up to 40mm thick, are hot-dip galvanised to resist corrosion and ensure long-term reliability in all steel construction services.

“Every project is different, but our scope often includes a fabricated hot-dipped galvanised steel package, providing everything your builder needs to get the skeleton of your steel building system in place," says Shane.

- Shane Barker, Steelcorp

5. Recycling the Steel

While your structure is designed to outlast you, its materials can be efficiently recycled when it eventually reaches the end of its life. Steel is one of the world’s most recyclable materials, with a global recycling rate exceeding 60%.

Steel components can often be reused in their original state. Recycled steel also provides significant energy and raw material savings—over 1400 kg of iron ore, 740 kg of coal, and 120 kg of limestone can be conserved for every 1000 kg of steel scrap remade into new steel. This makes industrial steel buildings and warehouse projects sustainable choices for the future.

Structural Steel Members: The Backbone of Your Structure

Structural steel members form the backbone of your industrial shed or warehouse project, providing the robust and durable framework needed for your unique design. An Australian-made Steelcorp structural steel building delivers durability, design freedom, and the strength required for your commercial project.

Ventilation Requirements for Commercial Buildings

Sun, 29 Jan 2023 01:01:24 GMT

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Ventilation Requirements for Commercial Buildings: Essential Insights for Your Warehouse Project

29 Jan 2023 Shane Barker, Pre-Construction Manager

As energy costs rise, concerns about unhealthy indoor environments grow, and the push to reduce CO2 emissions from cooling systems intensifies, natural ventilation is becoming an increasingly popular and sustainable method for managing indoor environments in commercial buildings.

The National Construction Code (NCC) outlines essential guidelines on airflow and ventilation, crucial for compliance and ensuring optimal conditions within industrial buildings.

In this article, Shane Barker explores the different types of ventilation systems for industrial buildings and highlights what you need to get right in your design to meet requirements and enhance your building's performance.

What Are the Airflow Requirements for Commercial Buildings?

IN BRIEF

Natural ventilation isn’t just about creating a healthier environment – it's a legal requirement outlined in the National Construction Code (NCC), which must be integrated into your warehouse project design.

According to the Code, openable windows must be equal to 5% of the floor space in each area to ensure adequate airflow.

Commercial steel buildings can incorporate various ventilation solutions such as whirlybirds, ridge vents, louvres, and openings like windows and bay doors. Natural ventilation not only ensures compliance but also helps lower energy bills and reduce your carbon footprint since your structure will rely less on mechanical cooling and heating systems.

Natural vs. Mechanical Ventilation Methods

Natural ventilation, including windows and openings, has traditionally been the best method for achieving a healthy indoor environment. However, older commercial buildings often suffer from poor airflow due to poorly designed openings or inoperable windows.

Today, ventilation is a top priority in industrial steel construction services , with designers and architects fully appreciating the health benefits of fresh air for both systems and building occupants.

Ventilation can be achieved either naturally using openings like roller doors, windows, louvres, whirlybirds, and fans, or mechanically through air conditioning or heating systems to maintain the desired indoor temperature.

Benefits of Natural Ventilation in Your Building

In addition to reducing energy costs and lowering your building's carbon footprint, natural ventilation addresses the issue of 'sick building syndrome.' This condition arises when there is insufficient fresh air circulating to expel stale air, which may contain excess carbon dioxide, mould spores, mildew, or other pollutants.

For a healthy indoor environment that promotes productivity and safeguards your stock and equipment, ensure that your design incorporates the recommended window and ventilation allowances.

Fresh Air Requirements for Commercial Buildings – What Does the Building Code Say?

The National Construction Code requires commercial buildings to have windows that provide both natural light and ventilation. Furthermore, the design and positioning of windows and large openings like bay doors should prioritise optimal cross-ventilation, especially in areas where mechanical fans aren’t available.

Beyond the NCC, Australian Standard 1668.2 specifies ventilation design based on the density of occupants and the level of activity within the space. For high-density, high-activity areas, the floor area allocation can increase to 15%.

"Openable windows or (window-like apertures) need to be equivalent to 5% of the floor space in that particular area. This can mean a single room, an entire open warehouse or a series of adjoining spaces," explains Shane.

- Shane Barker, Steelcorp

Commercial Ventilation – What Does Steelcorp Offer?

At Steelcorp, we provide a range of steel construction services designed to help you meet both legal and health requirements for ventilation in industrial buildings. Below are some of the key solutions we offer:

Windows and Doors

Large bay doors are the most common method of natural airflow, and various styles of windows can be incorporated into your building design to enhance ventilation.

Ridge Vents

Installed at the peak of a gable roof, ridge vents allow warm air to escape from the ceiling where it naturally collects, improving ventilation. Vents can also be installed in the walls of your industrial building.

Louvres

Steel or glass louvres are a flexible option for ventilation and can be adjusted to take advantage of prevailing breezes, improving airflow without the need for mechanical ventilation systems.

Whirlybirds

Roof-mounted turbine-style whirlybirds use the difference in air pressure between the interior and exterior of the building to draw hot air out, allowing cooler air to be drawn in, helping to maintain a comfortable and healthy environment.

Ask Steelcorp About Ventilation in Your Steel Commercial Building

The most effective way to meet the National Construction Code ventilation requirements and ensure a healthy indoor environment is to work with experienced industrial steel builders like Steelcorp. Our team can guide you through your entire construction process from design to completion.

Contact Steelcorp today for expert advice on your warehouse project or any other commercial steel construction needs. Let us help you create a functional, compliant, and healthy environment for your business.

Concrete Slabs for Commercial Buildings

Sun, 22 Jan 2023 01:35:17 GMT

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Concrete Slabs for Commercial Buildings

22 January 2023

Lane Barker, Project Manager

A strong, flat, smooth concrete base is a vital part of your commercial building project .

Getting your slab right ensures that you’ll get a lifetime of use out of your structure, so making sure your concrete is suited to the future use of the structure is a key thing to consider.

In this article, Lane takes us through what to consider when planning the concrete slab for your commercial building.

What You Need to Know About Concrete Slabs

IN BRIEF

In commercial building projects, the structural engineer uses the soil report and their understanding of what the structure will be used for to guide the slab’s design.
The function of the building can determine how the slab is designed which could be with or without joints, or by using traditional mesh or fibre-reinforced concrete.
The MPa (strength) for a commercial building slab is generally 25 to 32. The thickness of the concrete slab is stated in the project specification documents.
We typically recommend pouring the footings, building the structure, and then laying the slab – this allows better site access during construction.

Getting the Right Slab

If you’re new to the world of slabs, it’s good to know that not all concrete is created equal. Not only does concrete come in different strengths, but there are also different construction methods – for example using fibre-reinforced concrete vs traditional steel mesh – and then there’s a whole range of jointing systems available.

All of these elements can be customised depending on the way you’ll be using your building and the type of plant and equipment you use in your day-to-day business.

Joint Design

For example, a high-volume warehouse that sees hundreds of forklift movements per day across the floor will be subject to different stresses than a production plant where heavy machinery remains permanently in place. This can affect the joint design.

Some construction methods allow for jointless slabs, however most create large slabs in sections with joins that allow for slight shrinkage or movement as the concrete hardens. This is a natural part of the curing process and is factored into the design of the slab.

The Function of the Building

Additionally, the function of the building may change several times over its lifetime, something that is particularly important for commercial property investors to consider. Laying the right slab for the type of future tenant you want can make it easier to lease your building.

For owner builders , if your business eventually outgrows its premises, a multipurpose slab that suits a range of purposes can be more attractive to new owners down the track, but at the same time, you need to ensure you’re not compromising too much and you’re investing in the type of slab that suits your business now.

Concrete Strength Requirements for Commercial Buildings

When it comes to the strength of the slab itself, this is normally specified by the structural engineer . The engineer uses the soil report and their understanding of what the structure will be used for as a guide to designing the slab. For example, a structure with machinery point loads will have different requirements to a warehouse full of simple pallet racking.

Concrete strength is measured in MPa: this typically refers to the compressive strength after 28 days of curing.

What Comes First, the Slab or the Structure?

Our clients often ask “When should I pour the concrete slab for my building?”

Generally, our recommendation is to build the structure first and then pour the concrete afterwards.

Because the slab is not structural to the building, it can be laid down later, giving better access for heavy machinery to move in and out during the construction phase.

The footings form the actual structural component of the foundations, so pouring the footings, then building the structure, and then pouring the slab is the most sensible workflow.

This process creates a more easily accessible site and ensures that the freshly finished slab is not damaged by machinery.

Can Steelcorp Pour My Concrete Slab?

All of the above design factors are worth considering in the early stages of your project. However, because concrete can be such a specialised field, we don’t look after slabs in-house.

Instead, the Steelcorp team can recommend a concreter in our professional network that can give you a great result.

Having worked with many trades throughout Victoria and NSW, we’ve got a shortlist of the best concreters that can provide a strong, long-lasting base for your new structure. Get in touch with us for an introduction.

Exterior Cladding and Facades for Commercial Buildings

Tue, 10 Jan 2023 02:53:41 GMT

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Exterior Cladding and Facades for Commercial Buildings

10 January 2023

Shane Barker, Business Development Manager

In this article, Shane Barker breaks down the most common types of roof and wall cladding for commercial buildings.

Steelcorp offers a variety of roof and wall cladding profiles for commercial and rural buildings, including classic COLORBOND® cladding and other well-known products from Australian manufacturers Stramit and Lysaght.

Each of these types of wall cladding offers a different aesthetic finish and different lapping or joining abilities. When it comes to designing your structure, our team will walk you through the options and make recommendations based on your unique design parameters.

Whilst we aim to always offer you the widest choice of materials, there may be reasons why we recommend a certain cladding for your structure over other options. Factors such as roof pitch, structure size, and the spacing of purlins and girts can have a bearing on the best type of cladding for your commercial building.

Commercial Wall Cladding Systems

Stramit Monoclad® Roof and Wall Cladding

With a solid and economical profile, Stramit Monoclad cladding is one of our most popular finishes and is ideal for industrial or agricultural buildings. Its silhouette features a flat, wide valley with 29mm angled ribs, providing excellent spanning and water-carrying capacity.

Suitable for 2 degree minimum roof pitches, a compatible lap joint system is also available to allow for single-plane, long-run roofs. Take a look at the Monoclad roof on our structure for Geelong Racing Club , or this multi-tenant commercial building in Geelong .

Lysaght Trimdek® Wall Cladding

This versatile roof and wall cladding features bold, trapezoidal ribs and subtle fluting in the pans. Trimdek is Ideal for commercial, industrial and residential buildings and is available in long spans, allowing wide support spacing on roof slopes from a minimum of 2°.

Stramit® Corrugated Roof and Wall Cladding

Corrugated sheets offer a traditional Australian profile and can be used to suit a variety of applications. It can be used as a versatile wall cladding that brings architectural features to life, or as a classic and durable roof material.

With 16mm corrugated waves, corrugated cladding can be used in conjunction with insulation to deliver a strong, comfortable and great-looking structure.

Lysaght Custom Orb®

The original Australian corrugated roof sheeting and wall cladding, Custom Orb is ideal for modern and traditional architecture in commercial applications.

It offers a lightweight yet strong roofing and walling material that can be laid flat or sprung curved, on a minimum roof slope of 5°.

Stramit Speed Deck Ultra® Concealed Fixed Decking

Speed Deck Ultra’s longer lengths offer unrivalled performance, water-carrying capacity, security and concealed fixing.

This award-winning cladding features outstanding wind load resistance and can be used on roof pitches as low as 1 degree. Automatic bird proofing reduces the need for extra components making it ideal for rural applications.

Lysaght Klip-Lok® Roofing and Walling Profile

A roofing and walling profile with a strong rib. Klip-Lok cladding makes a bold statement, rising from flat pans with longitudinal fluting offering long, straight lines and a crisp and clean finish.

It features concealed fixed for excellent water tightness and suits roof pitches as low as 1 degree.

Stramit Longspan® Roof and Wall Cladding

The long spans and striking lines of Longspan cladding provide economical and versatile designs for your structure.

This type of cladding offers architectural flexibility to accommodate curved roofs and suits roof pitches as low as 3 degrees. It is suitable for both roof and wall cladding.

Lysaght Spandek®

With a modern and simple profile, this square-corrugated roof and wall cladding is strong, impact resistant and ideal for commercial applications. Spandek features bold ribs which offer high strength and high water-carrying capacity and suits minimum roof slopes as low as two degrees.

Stramit CapacityPLUS™ 660 Deep Roof Cladding

Excellent water drainage and wind load performance make this profile the perfect choice for large roof areas.

Its 50mm ribs improve weather tightness and water-carrying capacity, and the rigid profile makes CapacityPLUS ideal for long spans. It is suitable for roof pitches as low as 1 degree for many applications.

Stramit K-Panel®

A wide cover cladding, K-Panel® Wall Sheeting has a lower profile making it ideal for smaller buildings. The 12mm rib profile facilitates smaller flashings for small projects, and it’s relatively quick and easy to install using conventional hex fasteners.

K-Panel® isn’t suitable for roofing, but it offers an attractive and robust wall cladding for storage sheds, partition walls and smaller domestic structures.

Lysaght Multiclad®

An attractive trapezoidal multi-ribbed profile, Multiclad’s ribs can run vertically or horizontally.

Like K-Panel, it is lightweight and quick to install but is not as strong as other profiles, making it best used for garages, carports and sheds.

External Wall Cladding for Special Facades

Specialist cladding can add architectural flair to your design, with products such as Stramit Monopanel® , SharpLine® , Mini Corry® Panelling and AvantaLine™ Architectural Wall Cladding adding texture and interest to your structure.

All Cladding Available in COLORBOND® colours

Each of the above profiles is available in either COLORBOND® or ZINCALUME® finish, and with dozens of colours to choose from, you can rest assured there’s a shade to match your environment (or make your building stand out from the rest). COLORBOND® finishes offer high performance and excellent corrosion resistance to help your structure maintain its quality appearance for many years.

Alternatively, ZINCALUME® cladding offers a cheaper option that provides a tough, scratch-resistant coating and a durable, industrial-looking finish.

“Combining the strength of steel with creative finishes, these cladding options can really elevate your building and can be used to great effect on entrances and building features like fins and facades," notes Shane.

- Shane Barker, Business Development Manager

Get the Right Cladding for Your Project

The Steelcorp team is here to help with advice on choosing the right cladding and finishes for your structure. Give Shane or our friendly sales team a call to discuss your commercial building project.

Z vs C Sections (and Why You Need Both in Your Steel Building)

Mon, 12 Dec 2022 03:33:56 GMT

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Z vs C Sections (and Why You Need Both in Your Industrial Shed)

12 December 2022

Shane Barker, Pre-Construction Manager

C and Z sections are essential components of industrial steel buildings , forming the backbone of the structure by supporting the roof and walls. These elements enable the creation of a finished warehouse project that is both strong and durable.

In this article, Shane and Julian explain the differences between Z vs C purlins, their specific uses, and why structural steel buildings far surpass purlin-only structures in terms of strength and longevity.

How Are C and Z Sections Used in an Industrial Shed?

IN BRIEF

C and Z sections are used as roof purlins or wall girts to form the main skeleton of your industrial building.
C purlins are lightweight and typically support walls and floors.
Z purlins are stronger and used for roofing and walls.

At Steelcorp, our industrial steel buildings incorporate heavy RHS I and H beams along with web trusses formed from RHS & SHS. C and Z sections provide a lighter, cost-efficient alternative in areas where load-bearing is less critical. Reducing the weight of the building not only lowers material costs but also enhances structural efficiency.

Why Use GALVASPAN® Steel for Industrial Buildings?

C and Z sections are manufactured from GALVASPAN® steel, a hot-dipped zinc-coated material renowned for its high tensile strength and corrosion resistance. These structural steel sections play a vital role in:

Supporting roof and wall materials.
Connecting the portal frame with cladding materials.
Providing resistance to environmental loads, such as snow weight.

When used in roofing, Z purlins transfer forces down through the columns and into the footings, ensuring a robust industrial building. C sections, often used along the eaves, provide essential support for guttering systems.

"Once your bays get over 8 metres wide, C sections become overly large and impractical, and Z sections are used instead."

- Shane Barker, Steelcorp

What Are C Sections Used For?

C purlins, shaped like the letter C, are primarily used to support walls and floors in steel construction services. These roll-formed steel components, typically 1mm to 3mm thick, are lightweight but less strong than structural steel.

Common applications include:

Supporting walls in smaller industrial sheds.
Serving as eave supports for guttering.
Acting as beams in bays under 6m wide.

What Are Z Sections Used For?

Z purlins are stronger than C purlins due to their interlocking shape, which allows them to overlap at joints. This feature makes them ideal for:

By overlapping Z sections, structural engineers can brace bays and achieve strength with smaller, more cost-effective components.

Structural Steel vs Purlin-Only Structures

Purlin-only structures are suitable for spans under 10m but lack the durability required for heavy-duty applications like machinery storage or industrial manufacturing. Even minor impacts can cause significant damage, making them less reliable.

At Steelcorp, we specialise in structural steel buildings designed with heavy hot-formed RHS I and H beams for critical areas. By combining structural steel with C and Z sections, we deliver cost-efficient, high-performing warehouse projects tailored to your needs.

Julian Luvara from Eren Engineering highlights the importance of this approach:

“Structural engineers are always aiming for the most efficient design – not just for cost efficiency, but also as an environmentally sound choice, because structures shouldn’t be overengineered unnecessarily. This means designing a building with the strongest, most resource-heavy materials for every single component is not always a good idea."

- Julian Luvara, Eren Engineering

Partner with Industrial Steel Builders You Can Trust

Understanding the interplay between various building elements is key to a successful project. Engaging with structural engineers during the design phase ensures your industrial shed or warehouse project is both efficient and cost-effective.

Contact Steelcorp for Steel Construction Services

Looking for reliable industrial steel builders and a trusted commercial steel supplier? Steelcorp offers:

Custom steel construction services for industrial and commercial buildings.
Expert advice on designing efficient, durable structures.
Support throughout every stage of your warehouse project.

How To Design a Building With a Gantry Crane

Tue, 29 Nov 2022 04:24:13 GMT

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How to Design an Industrial Structure With a Gantry Crane

29 Nov 2022. By Shane Barker , Pre-Construction Manager

IN BRIEF

Gantry cranes offer benefits such as increased lifting capacity, better space utilisation and safer materials handling in industrial , fabrication and manufacturing facilities.
Discussing the inclusion of a gantry crane with your design team from the very start will ensure you end up with a purpose-designed structure that can handle the extreme loads and forces of your crane.
For property investors, designing your structure to accommodate a gantry crane can expand your future tenanting opportunities.

Building Requirements for Gantry Cranes

If your business operates in manufacturing, distribution, or heavy industry, there’s a high chance your industrial shed or warehouse project will require a gantry or overhead crane. While industrial buildings are designed to be robust, incorporating a gantry crane can strain the structure if not properly engineered.

In this article, Steelcorp’s Shane Barker highlights the importance of structural engineering to ensure your building can safely support the loads and forces exerted by a gantry crane.

“Due to the incredible strength of these cranes and the loads they are capable of lifting, there can be significant forces at play that need to be accounted for when designing your structure,” explains Shane.

“One of the most critical aspects of designing your building is structural engineering. This process ensures that the inclusion of a gantry crane is appropriately planned. Every project is unique, but there are some general considerations worth noting when incorporating a crane into your building design.”

How Do Gantry Cranes Work?

Gantry cranes simplify heavy lifting by enabling the safe and efficient movement of large components, materials, or products across your facility. Whether you’re manufacturing machinery or managing a busy warehouse, a gantry crane can be integral to your operations.

Using an overhead girder and runners along the length of the building, single-girder travelling cranes are among the most common types. The hoist is usually underslung on the bridge girder, while double-girder cranes feature a hoist straddling two bridge girder elements.

Proper training and adherence to the specified lifting limits are essential when operating gantry cranes. When installed and maintained correctly, these cranes offer significant benefits over other materials-handling equipment, such as forklifts:

Enhanced lifting capacity : Unlock new business opportunities with greater capability.
Space efficiency : Operates overhead, freeing up valuable floor space.
Improved safety : Operate remotely to reduce risks when handling bulky or uneven loads.

What Impact Does a Gantry Crane Have on My Structure?

Considerations for Owner Builders

If a gantry crane is central to your operations, it’s essential to ensure your industrial shed or commercial building is engineered to handle the additional structural demands.

“Adding a gantry crane may increase initial costs due to the need for stronger materials and reinforced structures. However, this investment can lead to significant savings over time thanks to the productivity gains achieved,” says Shane.

Engage your design team early to communicate your current and future building requirements. Doing so ensures your industrial steel builders can tailor the structure to accommodate a gantry crane, helping your building evolve with your business needs.

Consulting a structural engineer ensures every detail—from orientation to connection points and fixings—is purpose-designed to support the crane’s forces.

Things for Owner Builders to Consider

Even if you’re building as an investment and don’t plan to occupy the site, it’s worth considering gantry cranes. Engineering your building to support a crane increases its versatility for future tenants.

For example, you can prepare the structure with crane-ready guide rails, allowing future tenants to install a crane without significant modifications. Shane also highlights other factors, such as structure height, that influence suitability for gantry crane use.

“Installing a crane impacts the size and spacing of bays, the type and location of trusses, and the building’s overall height. Whether you’re installing a crane now or planning for the future, share this information upfront with your building designer,” Shane advises.

Partnering With Expert Industrial Steel Builders

At Steelcorp, we bring decades of experience in designing complex industrial buildings and steel construction services for owner-builders and investors. From structural engineering to construction, our team is here to ensure your warehouse project meets all your operational needs while providing flexibility for the future.

Get Started Today

Whether you’re planning an industrial shed with a gantry crane or exploring options with a trusted commercial steel supplier, Steelcorp can help. Contact us today to discuss your project requirements and discover how we can bring your vision to life.

How to apply for a DA: Tips from our Team

Fri, 18 Nov 2022 06:32:11 GMT

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How to Apply for a DA: Tips from Our Team

18 November 2022

Sasha Barker , Project Assistant

Navigating the requirements for Development Applications (DA) and Planning Permits (PP) can be overwhelming, especially if you're new to the building process. However, with the right guidance, preparing a DA or PP submission can be simplified, saving you time and effort.

In this article, our Project Assistant Sasha Barker outlines the common requirements for DAs and PPs that apply to most industrial shed , warehouse project, and industrial building applications. Steelcorp, as your trusted industrial steel builders, is here to guide you through the process.

Preparing a DA Submission: A Quick Overview

Development Applications (DA): Required in New South Wales (NSW).
Planning Permits (PP): The Victorian equivalent of a DA.
Application Fees: Typically range from $1,500 to $5,000 for more complex projects.
Documentation Costs: Plans and engineering reports can cost $10K to $30K.
Simpler Projects in NSW: Consider consulting a private certifier about a Complying Development Certificate (CDC) to bypass a DA.

Engaging a skilled team, including an architect, planner, and builder, can make the process smoother. Steelcorp’s steel construction services ensure a streamlined experience from planning to project completion.

How Long Do Approvals Take, and What Do They Cost?

One of the first questions our clients ask is about the cost and timeframe of securing a DA or PP for their warehouse project or industrial building.

Timeframe: DA approvals often take up to 12 months, so thorough preparation is crucial.
Costs: DA fees range from $1,500 to $5,000 depending on project complexity.
Required documentation, including full plans and engineering reports, costs between $10K and $30K.

For NSW projects, a CDC may expedite the process for simpler designs. For more details, see our article on NSW building approvals.

"If you need help planning your commercial structure, your building designer is usually your first port of call, however there are other professionals that you’ll want in your corner. Thse can include an architect, a town planner and a builder who can offer insightful advice in the early planning stages," says Sasha.

Key Requirements for DA Approvals

A robust and comprehensive DA submission reduces delays caused by back-and-forth communication. While requirements may vary based on the structure, the following are commonly needed:

Site Survey
Purpose: Defines boundaries, measures land contours, and assesses the natural landscape.
Prepared By: Land and Building Surveyors.
Tip: Include a detailed survey to avoid disputes or miscalculations later.
Architectural Plans
Purpose: Provides a visual representation of the completed industrial shed or warehouse project.
Prepared By: Qualified Architects.
Statement of Environmental Effects (SEE)
Purpose: Explains the potential impact of your industrial building during and after construction.
Prepared By: Town Planners.
Stormwater Plan
Purpose: Details water management strategies, focusing on retention, slowing water flow, and minimising maintenance costs.
Prepared By: Civil Engineers.
Bushfire Report (if applicable)
Purpose: Evaluates risks in bushfire-prone areas and ensures compliance with safety standards.
Prepared By: Bushfire Consultants.
Building Code of Australia (BCA) Report
Purpose: Confirms compliance with Australia’s uniform construction standards.
Prepared By: BCA Consultants.

Steelcorp’s expertise as a commercial steel supplier ensures that these requirements are met efficiently and accurately.

Why Choose Steelcorp?

At Steelcorp, we don’t just provide steel construction services; we partner with you throughout your entire warehouse project. From the initial DA submission to the final build, we’re here to make the process as seamless as possible.

As experienced industrial steel builders, we specialise in:

Designing custom solutions for industrial buildings.
Guiding clients through council approvals.
Delivering exceptional results with our steel construction services.

Ready to start your project? Contact us today to discuss your needs and discover how we can bring your vision to life.

Is Steelcorp a Registered Builder?

Mon, 31 Oct 2022 09:55:10 GMT

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Is Steelcorp a Registered Builder?

31 October 2023

Aaron Barker , Sales Lead

Steelcorp isn’t a registered builder, but we excel in managing complex steel building projects and collaborating with trusted builders across Victoria and NSW. Our expertise as industrial steel builders ensures that your industrial shed or warehouse project benefits from the best design, engineering, and project management services in the industry.

Steelcorp's Sales Lead, Aaron Barker, explains how this benefits you.

Why Steelcorp’s Approach Works for Your Project

For over 20 years, Steelcorp has been committed to creating high-quality industrial buildings that are built to last. Our core values—delivering structures with care, solving problems, simplifying processes, and taking pride in our work—are at the heart of everything we do.

While we are not a commercial builder, we specialise in steel construction services such as designing and engineering steel structures. By focusing on what we do best, we ensure that your project benefits from industry-leading expertise.

Collaborating with the Best Builders

We’ve worked with a network of trusted builders across Victoria and NSW to bring countless industrial and commercial projects to life. Here’s how our approach benefits your project:

Access to Trusted Builders

Steelcorp has carefully curated a shortlist of the best builders in the region. While there are some unreliable operators in the market, we’ve identified dependable, experienced builders who share our commitment to quality and professionalism. By choosing Steelcorp, you gain access to our network of trusted professionals who are equipped to handle your project with care.

Quality Materials for Better Results

We take pride in providing premium materials for every project. All our components are Australian-made , giving us complete control over quality and ensuring compliance with stringent standards. This means that your builder starts with the best materials and engineering designs, setting the foundation for a durable and reliable structure.

A Best-Practice Approach

Our industrial steel builders prioritise precision and attention to detail in every design and engineering plan. This commitment helps your chosen builder deliver a seamless construction process and a final product that stands the test of time.

"Whilst there are some shonky fly-by-night builders out there, we have taken pains to seek out the most reliable, honest, and trustworthy builders that are definitely here to stay."

- Aaron Barker, Steelcorp

Why Choose Steelcorp for Your Steel Construction Services

By focusing on designing and engineering industrial buildings, Steelcorp ensures that your warehouse project or industrial shed is built with quality and longevity in mind. Our partnership with experienced builders allows us to offer:

Expertise in complex steel structures
High-quality Australian materials
A network of reliable and experienced builders.

Talk to Us About Your Next Project

If you’re planning a commercial or industrial building project, Steelcorp can provide the design, engineering, and connections you need to succeed. Get in touch with our team today to learn more about how we can bring your vision to life.

Steel Prices: What you Need to Know

Wed, 21 Sep 2022 10:53:03 GMT

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Steel Prices: What You Need to Know About Your Industrial Building Project

21 September 2022

Shane Barker, Pre-Construction Manager

Building a commercial or industrial structure is a significant investment for your business. Choosing Australian steel adds an additional layer of quality and reliability.

However, understanding global steel price fluctuations is crucial, as they can directly impact the cost of your industrial shed or warehouse project.

In this article, we explore the key factors influencing Australian steel prices and provide actionable insights to help you navigate your next project efficiently.

How Steel Prices in Australia Affect Commercial Building Costs

IN BRIEF

Raw materials like iron ore, coking coal, and limestone significantly influence steel prices.
Rising demand for steel due to Australian government infrastructure projects is impacting prices.
Pandemic-related disruptions in global shipping networks are still affecting supply chains and costs.
Focusing on efficient designs can mitigate steel price fluctuations.

Understanding the Raw Materials Behind Steel Production

The primary raw materials used in steel production are iron ore and coking coal. These materials are superheated in a blast furnace to create pig iron, which is then refined into steel in an oxygen furnace. This process burns off impurities, leaving high-quality steel ready for construction projects.

Approximately 1.5 tonnes of iron ore are required to produce one tonne of steel, making iron ore prices a significant factor.
Coking coal and limestone are also critical components, with their availability and cost influencing steel pricing.

Factors Driving Steel Price Increases

1. Rising Iron Ore Prices

Iron ore is a vital component in Australian steel production and is currently at a 10-year high. International market dynamics make predicting future prices challenging, but delaying your industrial shed or warehouse project could lead to higher costs down the line.

Actionable Tip: Lock in your project now to avoid the uncertainty of further price increases.

2. Decreased Availability of Coking Coal

Global availability of coking coal is dwindling, driving up its cost. While Australia benefits economically as a leading exporter, steel manufacturers face higher production costs, which are passed on to buyers.

3. Increased Demand from Government Infrastructure Projects

The Australian government’s substantial investment in civil infrastructure has created a surge in demand for construction materials. This spike has led to a seller’s market, allowing suppliers to command higher prices.

4. Pandemic-Related Disruptions in Freight Systems

Global shipping networks continue to experience fallout from COVID-19, leading to transport delays, bottlenecks, and increased freight costs. These disruptions exacerbate the volatility of steel prices.

"The scarcity of some commodities, pandemic related supply chain problems, and strong demand driven by Government investment in infrastructure projects is pushing steel prices up," says Shane

- Shane Barker, Steelcorp

What You Can Control: Plan Smart for Long-Term Success

When embarking on a new industrial building project, focus on aspects you can control, such as efficient design and project planning. While fluctuating steel prices are beyond your influence, working with experienced industrial steel builders ensures your project is designed to minimise waste and optimise costs.

Actionable Tip: Partner with a trusted commercial steel supplier to secure high-quality materials at competitive prices.

Steelcorp’s Steel Construction Services At Steelcorp, we specialise in tailored steel construction services for industrial and commercial projects . From industrial sheds to warehouse projects, our expertise ensures your structure is purpose-built to meet your unique requirements.

Conclusion: Focus on What You Can Control

When you’re weighing up a new commercial building project, it’s important to focus on your budget, the purpose of the structure, and the site or land, without getting too caught up in the cost of each component.

Of course, your budget is important: but worrying about steel prices is futile, and something entirely out of both your control and ours.

Instead, work on planning your structure to stand the test of time, outlasting any temporary fluctuations in commodity price. When you’re looking at your structure many years down the track, the cost will be a distant memory, so it’s best to simply take varying steel prices in your stride and plan a project that is purpose-built for your needs.

Stair Regulations for Commercial Buildings

Tue, 13 Sep 2022 11:15:47 GMT

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Understanding Stair Regulations for Industrial and Commercial Buildings

13 Sept 2022 Shane Barker, Pre-Construction Manager

If you’re planning an industrial building , a warehouse project , or a commercial structure with a mezzanine or multiple levels, you’ll need compliant and safe stairs to ensure smooth access between floors.

When incorporating stairs into your industrial shed or commercial design, it’s essential to adhere to the regulations outlined in the National Construction Code (NCC). Stairs are a common source of slips, trips, and falls, which can result in serious injuries. Well-designed, compliant stairs are crucial to ensuring safety and functionality.

Here, Shane shares some valuable insights into stair requirements for industrial and commercial buildings.

Key Regulations for Commercial Stairs

The Basics

Stairs in commercial buildings must comply with the Building Code to be slip-resistant and equipped with appropriate handrails and landings.
The geometry of stairs must meet specific dimensional requirements outlined in the NCC.
Having your industrial steel builders or a qualified structural engineer oversee the project ensures compliance and safety.

What Does the Building Code Say About Stairs?

The NCC specifies strict guidelines for stairway design, ensuring they are safe, durable, and practical for everyday use. Below are the key requirements:

A flight of stairs must include no more than 18 risers.
Risers should remain consistent within a single flight, with minimal variation in dimensions.
Openings in risers must not exceed 125 mm in diameter.
Treads must be slip-resistant, tested in accordance with AS4586 standards, or have a slip-resistant nosing strip.
For stairways taller than 10m, treads must be solid and not made from perforated materials such as metal mesh.
Each riser must measure between 130 mm and 225 mm.
The going (horizontal measurement) of each step must be between 215 mm and 355 mm.
The stairway’s angle should fall between 20 and 45 degrees; ideally, it’s between 30 and 38 degrees.

Important Stairway Terms Explained

What is a Riser?

The riser is the vertical measurement between the surfaces of two consecutive steps.

What is a Tread?

A tread is the horizontal surface you step on. In construction terms, the tread refers to the surface material, while the going refers to the dimensional measurement.

What is a Going?

The going is the distance between one tread’s nosing and the next.

What is a Nosing?

Nosing is the protruding edge of a tread that extends over the riser. Nosings should be slip-resistant and in a contrasting material for visibility.

Landings and Handrails

Flights and Landings

Stairs must have at least two risers and no more than 18 risers in a single flight.
Adjacent flights must connect via a landing that’s at least as wide as the stairway.
Landings must provide a standing space of at least 600 mm, free from cross-traffic or door swings.

Handrails

Every stairway must have at least one handrail. Wider stairways (over 1 metre) require handrails on both sides.
Handrails should be positioned between 900 mm and 1100 mm above the floor or nosing of the tread.
Handrails must allow for continuous hand movement along their length.

Why Choose Steelcorp for Your Steel Construction Services?

Designing safe, compliant stairways requires expertise in steel construction services. At Steelcorp, we specialise in creating compliant, durable structures for a variety of projects, from industrial sheds to large-scale warehouse projects .

Our team of experienced commercial steel suppliers and industrial steel builders can assist you in designing a structure that meets all regulatory requirements while ensuring optimal functionality.

Steel Frame Designs for Commercial Structures

Thu, 08 Sep 2022 11:35:00 GMT

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Steel Frame Designs for Commercial Structures

08 Sept 22 Shane Barker, Business Development Manager

Steelcorp’s commercial and industrial structures are designed with several different frame options depending on the purpose and style of the building.

The most common types of frames we use are:

RHS frames
UB frames
Web truss

In this article, Shane covers the different frame options, and how our design team works with you to find the best design for your steel structure.

Steel Frame Designs for Commercial Buildings

IN BRIEF

RHS is popular for structural projects, but it’s expensive and not suitable for spans over 15m or buildings higher than 5m.
Universal Beams (UB) are a more suitable material for most of our commercial projects, but again, can be expensive due to the weight of steel involved.
Web trusses can be a solution to lighten the structure and decrease the material cost whilst maintaining strength.
Engaging a structural engineer early in your project will ensure you get a good balance of strength and cost-efficiency.

RHS Frames

Rectangular Hollow Section (RHS) is a popular material for structural projects. This flat, prefabricated rectangular steel is available in a range of different sizes and thicknesses, with the thicker variants being more rigid and suitable for heavy-duty applications.

RHS is typically ordered in standard lengths and then cut to size during the fabrication process, making it a strong and versatile material. It also doesn’t require much edge preparation for welding making it easy to work with during the production process.

However, there are some drawbacks to RHS: it is more expensive per tonne and is not suitable for the kind of larger structures that Steelcorp typically designs.

Rectangular hollow section is really only suitable for spans under 15m and building heights under 5m, which means it is not the best choice for most commercial projects.

Universal Beams

Universal beams (UB) are also known as I Beams, H Beams or RSJ. These structural steel members are manufactured using a hot rolling process which strengthens the steel, making it well suited to critical sections of the structure such as main portal frames and rafters.

Available in 5mm up to 20mm thick options, structural steel is a must for applications where heavy machinery is involved, or strong roof support is needed, for example, if a gantry crane will be used inside the structure.

"Structures made completely out of universal beams can be inefficient and very expensive due to the increased tonnage, but we can design full UB structures if the project requires it."

- Shane Barker, Steelcorp

Web Truss Frames

Web truss frames are made from RHS & SHS sections: a network of structural steel creating an open roof skeleton that is intrinsically strong.

The triangular design of web trusses distributes the weight of the roof evenly and transfers load down into the walls and foundations.

It also allows for better connections at the knee joint (where the columns meet the truss) – these good connections are critical to the structural integrity of a building.

How a Structure Comes Together at Steelcorp

Although we design customised structures for every project, we typically start with our signature ‘Steelcorp frame’.

This design is engineered using hot dip galvanised universal beam columns and web truss rafters, providing an excellent balance of strength and cost efficiency. This type of frame is ideal for spans from 18m up to 60m and has been proven across many projects.

Get a Strong and Cost Effective Structure with Steelcorp

Steelcorp’s building designs are structurally engineered to deliver the right balance of strength and cost efficiency.

An Australian Made Steelcorp structure will provide you with the durability, design freedom and strength necessary for your commercial building. Give our friendly team a call for advice or to chat with us about your project.

Industrial Awnings and Canopies

Wed, 17 Aug 2022 11:51:19 GMT

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Industrial Awnings and Canopies

17 August 2022

Shane Barker, Business Development Manager

Awnings, canopies and cantilevered covers can dramatically increase the usability of your steel structure.

By including an awning in your building you can regain valuable floor space and substantially increase the footprint of your structure without encroaching outside the allotted boundaries of your structure.

In this article, Shane takes us through the different options for awnings and canopies on industrial and commercial buildings like warehouses and factories.

Industrial and Commercial Canopies, Awnings and Covers

IN BRIEF

Adding an awning or canopy significantly increases the usable space of your building and provides a weatherproof work area.
Awnings can be cantilevered in different positions with larger awnings using a web truss construction to reduce weight.
Awnings can be difficult to add on once the building is complete – getting your project structurally engineered to support an awning right from the start is the ideal option.

At Steelcorp we offer a range of different awning and canopy styles, with cantilevered steel awnings being the most popular for commercial building designs.

Awnings can also be built with vertical supports, which may be a requirement for some awnings that are quite large in comparison to the overall structure.

Awnings can be included as an extension of the roof or fitted securely along the entire edge of a large warehouse, using structural steel members for guaranteed support.

Why Add an Awning to Your Steel Building Design?

Increases usable space
Provides an area for deliveries to be unloaded out of the weather
Can provide undercover parking for staff
Smaller awnings can cover entranceways and personal access doors
Provides an undercover area that allows free movement to conduct everyday operations like shifting pallets, packing large products or equipment, and even cleaning or painting operations that require good ventilation
Can be used as an outdoor storage zone

"Awnings can also be clad with side skirts that come partway down the side, adding additional weather protection."

- Shane Barker, Steelcorp

Cantilevered Awnings and Canopies

Canopies can be cantilevered, which means they have no support posts or columns, instead offering a free clear space underneath. This provides a very practical open area to move stock, receive deliveries into your bays and conduct business operations outdoors, yet out of the weather.

Typically constructed with hot dip galvanised structural steel as standard, our canopies and awnings are built tough to withstand the elements for decades.

Cantilevered Awning Specifications

The cantilevered design is frequently chosen by our clients to eliminate unwanted columns and create large clear spans ranging from 1m up to 12m and beyond.

The awning can be designed to fall back to the main building: this option requires a box gutter but means that the downpipes can run neatly straight down the wall.

Cantilevers can also be designed to fall away from the structure, and in this instance, the gutter is positioned on the outside and the downpipes run back along the awning rafter and then down the wall.

Larger span awnings typically use web truss construction to reduce the weight of the awning on the main columns, whereas spans less than 6m use UB rafters.

How to Add an Awning to Your Structure

We always recommend spending plenty of time at the beginning of a project considering the possible future uses of your structure. This means that any structural elements like awnings can be added on easily in the early design stages.

Including your awning or canopy in the overall design of the building ensures that it is structurally engineered to support the awning. In contrast, adding an awning after the structure is complete may require expensive frame modifications to bring the structural strength up to spec so that it can comfortably support the additional weight.

Colorbond Colours for Commercial and Industrial Buildings

Thu, 07 Jul 2022 02:44:26 GMT

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Colorbond Colours for Commercial and Industrial Buildings

21 July 2022

Aaron Barker, Head of Sales

You’re thinking about your new commercial steel building and sorting through all the design features in your head. It needs to be practical, spacious and future-proof to grow with you. You’re imagining it finished, ready for business, and thinking about all the processes and decisions you’ll have to go through to get there.

There’s another question that usually pops up during this ‘dreaming and discovery’ stage – what colour should your structure be?

It seems like a simple decision but you’re going to have to live with your structure for a long time, so it’s worth spending some time choosing the right colour.

COLORBOND® Colours Available from Steelcorp

IN BRIEF

We can source COLORBOND® roof and wall sheeting in all colours.
Many neutral COLORBOND® colours work well as a complement to your logo or corporate colours.
See below for the COLORBOND® colour chart.

First up, it’s good to know that we’re a proudly Australian Made company and as such, we use iconic Aussie COLORBOND® steel for our wall, roof and awning components.

This means that you’ve got access to a wide range of standard colours that will coordinate well with the other structures and existing fences around your building.

Neutral COLORBOND® steel colours also provide a great background for your company signage and logos.

Can You Match My Shed to My Corporate Colours?

We don’t recommend or supply custom-painted steel due to its reduced resistance to corrosion, however, every project we’ve worked on has been able to achieve a great result using neutral COLORBOND® colours that complement each business’s signage, rather than exactly matching it.

For example, a dark charcoal background can make bright corporate signage stand out, or you might prefer to choose a pale background if your brand or logo uses dark colours.

As part of our design process, we create life-like digital renders of your building design, so we can apply logos and signage at this early stage of the process so you can envisage exactly how your finished structure will look.

"At Steelcorp, we design structures using a range of contemporary and classic COLORBOND® colours, from neutral charcoal greys and nature-inspired surfmist to classic heritage colours like cottage green."

- Aaron Barker, Steelcorp

Get Advice and Support Throughout the Design Process

The team at Steelcorp is here to support you through every aspect of your project. Get in touch with our team to find out more about designing a structure that is practical, attractive and long-lasting.

What is the Project Process?

Mon, 27 Jun 2022 04:34:28 GMT

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The Project Process: A Step-by-Step Guide to Your Industrial Shed and Commercial Building Journey

27 June 22 Aaron Barker, Head of Sales

When embarking on a warehouse project or any commercial construction, understanding the process is key to ensuring a successful outcome. Our customers often ask us about what’s involved in building an industrial shed or commercial structure, and how we work to make their vision a reality.

At Steelcorp, we pride ourselves on providing a seamless experience from the initial consultation through to the final handover of your building. With years of expertise in industrial steel building, we’ve developed a project management process that gives you control, keeps you informed, and ensures the best possible result.

What’s Involved in Building a Commercial Structure?

IN BRIEF

Building an industrial shed or commercial building is a comprehensive process, beginning with your idea and extending all the way through to the final handover. Here's an overview of the key steps:

Initial Discussions & Site Visit
Design and Concept Drawings
Proposal & Contract
Engineering & Certification
Permissions & Approvals
Order & Manufacture
Installation
Handover

Throughout the project, our experienced team of industrial steel builders works closely with you to ensure the process is smooth, efficient, and tailored to your specific needs.

Step 1: The Initial Idea - Discovery Call and Site Visit

Every successful warehouse project starts with understanding your unique requirements. Our journey together begins with a discovery call where we listen carefully to your needs. There’s no substitute for visiting your site in person, so one of our building project consultants will conduct an on-site discovery session. This allows us to assess the land and understand how your industrial shed or commercial building will fit into its environment.

“I don’t think the push was there, there was no urgency for us to make up our minds straight away. All the other companies wanted us to say yes or no, they were even chasing us on our Facebook page. We were allowed to make our own mind up in our own time.”

- Bill, Leeton Show Society

Step 2: Bringing Your Idea to Life - Concept Drawings

Once we have a clear understanding of your needs, our design team gets to work creating realistic concept drawings of your industrial shed or commercial building. These digital drawings give you a detailed view of both the inside and outside of the structure, helping you visualise the finished product.

Step 3: Proposal and Contracts

If you’re happy with the concept, we move forward with a formal estimate and a detailed proposal. This document outlines the project inclusions, timelines, and responsibilities. Once you review and approve the proposal, we’ll introduce you to our expert projects team, who will guide you through the next steps.

Step 4: Engineering - Structural Drafting and Certification

At this stage, our design drawings are transformed into fully-fledged structural plans. Our engineering partners ensure that every aspect of your industrial building is designed for strength and durability, with structural certification based on site-specific conditions.

Step 5: Permissions, Approvals, and Permits

Securing the necessary permissions and approvals for your commercial building is vital. Steelcorp handles all aspects of the permit process, liaising with councils and building certifiers to ensure your project meets all regulatory requirements.

“I handballed them what I could. The fact that Steelcorp does the building permit and footings is great. Some shed companies don’t do any of that. I’m not in the building industry so it would take me a lot longer to sort it all out.”

- Brock, Fallons Bus Service

Step 6: Order and Manufacture - Fabrication of Steel Components

Once we have the required approvals, the next phase is fabrication. Using only Australian-made materials, our team of skilled fabricators produces all the steel components for your structure. This includes web trusses, columns, and other essential components. Once fabricated, the materials are sent for hot-dip galvanising to ensure long-lasting protection.

Step 7: From Our Factory to Your Site - Delivery and Installation

When your materials are ready, they’re delivered to your site by our trusted freight partners. Our Steelcorp sub-contractor crew will then begin the installation, working efficiently to erect your industrial shed or commercial building. Throughout this phase, our project management team ensures everything runs smoothly and according to plan.

Step 8: Handover - Your New Building is Complete

With installation complete, your industrial steel building is now ready for use. We’ll conduct a final project sign-off to ensure everything is perfect. But our commitment doesn’t end there. Steelcorp structures are built to last, and we’ll stay in touch with you even after the handover to ensure long-term satisfaction.

Learn More About Steelcorp’s Steel Construction Services

If you’re considering an industrial shed or commercial building for your business, Steelcorp’s team of commercial steel suppliers and industrial steel builders is ready to help you turn your vision into a reality. From custom steel sheds to large-scale warehouse projects, we have the expertise to handle any challenge.

Explore more about our steel construction services or browse through our previous projects to see how we’ve helped businesses like yours.

How Long Does it Take to Get a Building Permit?

Thu, 26 May 2022 06:30:01 GMT

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How Long Does It Take to Get a Building Permit?

26 May 2022

Shane Barker , Business Development Manager

In Victoria, all commercial buildings , including industrial sheds and warehouses, require planning approval and a building permit. Similarly, in NSW, you'll typically need two permits—development approval (DA) and a construction certificate (CC). In some cases, you may streamline this process in NSW by obtaining a CDC (complying development certificate), which combines both approvals.

Your first step should be consulting with a private building certifier to help you navigate the process.

In this guide, Shane walks us through the requirements and timelines for building permits across our primary regions—Victoria and NSW.

The Commercial Building Permit Approval Process

IN BRIEF

In Victoria, planning approval can take 1 month to over a year, while building permits typically take 1 to 4 months.
In NSW, a DA can range from 1 month to a year, and a CC takes around 1 to 4 months. However, a CDC may streamline this process.

At Steelcorp, we specialise in guiding clients through these processes for commercial and industrial buildings, including industrial sheds and warehouses.

Permits Required for Construction in Victoria

How Long Does Planning Approval Take in Victoria?

The first approval for a new industrial shed or industrial building in Victoria is the planning approval (PP).

This approval ensures your project complies with local council regulations, including:

Future planning schemes
Zoning and appearance rules
Traffic flow and car park requirements
Drainage and retention impacts on council assets

The time frame varies depending on the project’s complexity and council workload. Planning approval can take as little as 1 month or more than a year.

Pro Tip: Secure planning approval before engaging suppliers or contractors to avoid pricing fluctuations during the approval process.

How Long Does a Building Permit Take in Victoria?

The building permit delves deeper into construction details, ensuring compliance with Australian standards and building codes.

To obtain a building permit, you’ll need to submit your application to a surveyor along with:

Drainage and civil engineering plans
Structural engineering details
Compliant architectural drawings
Additional reports or supporting documents

Due to high industry demand, permits can take 1 to 4 months. While waiting, you can finalise plans and pricing to keep your warehouse project moving.

Building Permits in NSW

How Long Does a Development Approval Take in NSW?

The DA is the initial approval for projects like industrial sheds or warehouses . It ensures compliance with council schemes, zoning overlays, traffic flow, and drainage requirements.

The time frame for a DA ranges from 1 month to a year, depending on the complexity of your steel construction services.

Can You Skip the DA and CC with a CDC?

The CC focuses on detailed engineering and building plans, confirming compliance with the Building Code and council requirements. This step usually takes 1 to 4 months.

Can you skip the DA and CC and just get a CDC?

A CDC can streamline the process by combining the DA and CC. While not all projects qualify, working with a certifier can help determine if this option applies to your industrial building.

"If you get a Section 10.7 planning certificate for your property from the council for a small fee, and give this to your certifier along with your plans of the proposed build, the certifier can determine if a CDC can be done or not."

- Shane Barker, Steelcorp

Expert Advice for Industrial and Commercial Building Approvals

Navigating the permit process can be chal lenging, but you don’t have to do it alone. Steelcorp’s experienced team is here to support you at every stage. From initial approvals to construction completion, we help ensure your industrial steel building project is seamless.

Why Choose Steelcorp?

Expertise in industrial steel buildings
Reliable guidance through permits and approvals
High-quality designs tailored to your needs

Get in Touch Today:

Speak to our design consultants about your project. Whether you’re planning an industrial shed or a large-scale warehouse project, we’re here to help.

Breeders Farm

Thu, 19 May 2022 01:35:49 GMT

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Case Study S. 09

Breeders Farm

Design and construction of a state-of-the-art stable complex for Breeders Farm in Victoria’s Macedon Ranges.

Reducing the Price of Your Commercial or Industrial Building Project

Thu, 12 May 2022 03:24:41 GMT

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Reducing the Price of Your Commercial or Industrial Building Project

12 May 2022

Aaron Barker , Sales Lead

When planning an industrial shed , warehouse project , or any other industrial building, understanding how to optimise costs without compromising on quality is essential.

Steelcorp’s expertise in steel construction services ensures your project is both cost-effective and built to last. Below, we share practical tips to help you save on your next industrial steel building project.

Building Orientation

The orientation of your industrial building can have a significant impact on cost savings. Structural engineers strive to achieve the most efficient design, considering both financial and environmental factors. Poorly oriented structures can lead to overengineering, which increases costs unnecessarily.

How to Reduce the Cost of Your Structure

1. Simplify Your Design

A streamlined design can reduce your warehouse project costs significantly. While additional features like roller shutters, custom facades, awnings , and dado walls might enhance aesthetics and functionality, they also add to the bottom line. Evaluate which features are truly necessary:

Standard galvanised roller shutters are a cost-effective alternative to powder-coated options.
Opt for premium insulation selectively, such as insulating only the roof instead of the entire industrial shed.
Choose a longer rather than wider building layout, which simplifies the design and reduces material costs.

The Steelcorp design team can guide you on which features are essential and which are optional, helping you create a functional yet economical structure.

2. Opt for a Standard Roof

A standard gable roof with a typical pitch is the most economical option. Compared to steep or skillion roofs, gable roofs require fewer materials and are easier to engineer, offering considerable savings. Web truss rafters further simplify roof support while maintaining strength and rigidity.

For more details, explore our article comparing gable and skillion roofs .

"Exterior material choices can be adjusted too, for example, a ZINCALUME® roof might not be as attractive as COLORBOND® however it’s cheaper and still provides good long-term performance."

- Aaron Barker, Steelcorp

3. Choose Your Land Wisely

The choice of land can greatly affect your project’s overall cost. Here are some tips:

Avoid sites with easements, overlays, or bushfire regulations that may complicate the design.
Select land free from existing structures to minimise design constraints.
Ensure the site is clear and open to avoid costly adjustments.

A straightforward property choice often leads to reduced complexity and lower costs for your steel construction services.

4. Build it Yourself: the Owner-Builder Approach

Taking on the role of an owner-builder can substantially cut construction costs. However, this approach is not for everyone. It requires a deep understanding of the building process and careful project management to ensure compliance and quality.

"If you’re considering going down the owner builder path, we strongly recommend taking a look at our Steeltalk webinar series, particularly Episode 4 where we cover the pros and cons of this approach."

- Aaron Barker, Steelcorp

In Summary

Did you know the structure itself accounts for only 10-20% of the overall industrial steel building cost? While planning and architectural services are often unavoidable, substantial savings can be achieved in areas like building fees, civil works, and fire service requirements for buildings over 500sqm.

At Steelcorp, we prioritise high-quality Australian-made materials and bespoke designs tailored to your needs. While we may not offer bargain-basement sheds, our collaborative approach ensures a simple, cost-effective solution for your warehouse project or industrial shed.

Solar Panels on Commercial Structures

Wed, 11 May 2022 01:33:29 GMT

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Solar Panels on Industrial Sheds: The Future of Energy in Australia

11 May 2022 Shane Barker , Pre-Construction Manager

IN BRIEF:

Solar panels convert sunlight into electricity, which can be used immediately by a building or fed back to the grid – but using it immediately on-site offers better value.

The cost of solar installations has significantly decreased over time, making them more accessible for both residential and commercial projects.

Commercial structures are ideal for large solar installations due to their expansive roof space.

While solar batteries may not be suitable for every project due to cost considerations, they can offer significant benefits in reducing demand charges and providing additional revenue streams. Feasibility studies are crucial for assessing the viability of including batteries in solar systems.

Unlocking Renewable Potential for Your Commercial Steel Building

In Season 2, Episode 3 of our SteelTalk Webinar Series, we spoke with Andy McCarthy, ex CEO and Director at RACV Solar , about the future of solar energy in industrial sheds and commercial steel buildings . With renewable energy reshaping Australia’s energy landscape, solar panels on industrial and commercial structures are proving to be a game-changer.

How Does Solar Work?

Solar panels convert photon energy from the sun into DC electricity. This electricity is transformed by an inverter into AC electricity, which powers the building. By consuming this energy immediately, businesses can reduce reliance on the grid, creating sustainable, cost-effective solutions for industrial steel buildings.

For instance, generating and using 1kW of solar energy in real-time ensures it’s consumed as ‘free energy.’ This direct use offers greater financial returns compared to feeding it back to the grid, where rates are often as low as a few cents per kilowatt.

Using Solar Power Wisely in Warehouse Projects

Feeding excess solar power to the grid often yields minimal financial benefit due to low tariffs and government regulation. In contrast, using solar power on-site delivers the highest value. This approach is driving the rise of commercial solar projects across Australia, where businesses are seeing rapid returns on investment.

A well-designed solar system for an industrial shed or warehouse project can provide a return on investment in under four years.

The Evolution of Solar Systems

With 1 in 4 Australian households now equipped with solar panels, we’re one of the fastest adopters of solar globally. Similarly, businesses are increasingly recognising the benefits of solar in industrial steel buildings.

In the early days, a 5kW system cost around $18,000. Today, that same system costs less than $5,000, making solar more accessible than ever. However, low feed-in tariffs have prompted a surge in battery storage installations, allowing businesses to maximise the value of their solar systems.

Maximising ROI with Commercial Solar Installations

A 100kW solar system installed on a commercial roof typically costs $100,000, saving around $25,000 annually. This means building owners can recover their investment in just four years. Larger-scale projects, such as those integrating battery storage, offer even greater long-term benefits.

For businesses in sectors like manufacturing or cold storage, the decision to include battery systems depends on energy use patterns. A detailed feasibility study ensures the best system design for each industrial building.

Examples of Large-Scale Solar Projects

Commercial structures like industrial sheds and warehouses are ideal for solar due to their expansive roof space. Two standout examples discussed in our webinar include:

Latrobe Regional Hospital : A 1.4-megawatt system spanning 58 roof areas, delivering significant energy savings.
Narellan Shopping Centre : A 2.6-megawatt system with 10mWh of storage, acting as a mini power station to support the local grid and generate revenue.

Both projects showcase the transformative potential of solar for large commercial operations.

"Businesses need to use their solar power wisely and keep it on site where possible to ensure they get the maximum environmental benefit and cost savings from their system."

- Andy McCarthy, RACV Solar

Designing Your Solar-Ready Industrial Shed

If you’re considering solar panels for your warehouse project or industrial shed, planning early is key. Collaborating with your design team ensures your roof is engineered to support solar installations efficiently.

At Steelcorp, we work with trusted partners like RACV Solar to provide comprehensive steel construction services, including:

Feasibility studies
Weather and energy modelling
Design and engineering
Installation and maintenance

Take the First Step Toward Energy Independence

Installing solar panels on your commercial steel building can dramatically reduce operating costs and support Australia’s renewable energy goals.

Contact Steelcorp today to explore how we can help design and deliver a solar-ready industrial shed tailored to your needs.

Rich Glen Olive Oil Estate

Tue, 10 May 2022 02:05:43 GMT

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Case Study S. 07

Rich Glen Olive Oil Estate

Design and construction of a processing facility for Rich Glen Estate, an olive oil operation in Yarrawonga, Victoria.

Types of Firewalls for Commercial Buildings

Sun, 24 Apr 2022 03:55:20 GMT

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Types of Firewalls for Commercial Buildings

29 April 2022 Shane Barker, Business Development Manager

IN BRIEF

Firewalls are required in commercial and industrial buildings to slow down the progress of a fire and contain it within a smaller area.
Common material choices for firewalls include concrete tilt panels, Speedpanel modular wall systems, and Fyrchek which is similar to Gyprock but with a glass fibre core.
The choice of fire wall material depends on factors like budget, performance, permit requirements, and aesthetics of the commercial structure.

When is a Firewall Required?

Different types of commercial structures can have a range of different firewall requirements. So what triggers the need for a firewall?

A firewall is needed to separate two buildings when there is no option for the buildings to be 6m apart and the structures need to be separated
When building on a boundary you need a firewall with 3m returns – meaning you’ll need to build 3m off the boundary or build on the boundary with a firewall
To avoid the need for fire services to the property, structures need to be under 500m2 – to achieve this, you can separate the structure into smaller areas using internal firewalls
To avoid the need for sprinklers in a building over 2000m2, you can divide the structure with a firewall
Note that cutting your floor plan up to avoid running fire services to the property could help you save on fire service costs, but you could lose out when it comes to the usability of the structure.

Think about your business’s workflows, storage needs and access requirements – a good engineering team can help you design the building in the most efficient way whilst also maintaining safety requirements and overall practicality.

Does a Canopy Need a Firewall if it’s on a Boundary?

Buildings that have at least two sides open are classified as a canopy. If the canopy has columns on the boundary, fire-rated columns are sometimes required.

What Are Firewalls Made From?

Fire safety regulations can be a complex area, however when it comes to firewalls, the choices often come down to three material choices:

Concrete tilt panels
Speedpanel
Fyrcheck plaster walls

In this article, Shane Barker explains the pros and cons of each type of firewall material and how each contributes to slowing the spread of fire.

What Do Firewalls Do?

Because fire can be so devastating to a building, the Building Code contains a raft of fire regulations that your structure must comply with, covering items like smoke alarms, fire exits, exit signage and hose reels.

Shane notes that one of the first things to consider however is your passive fire protection system: this is essentially the makeup of your building and how effective each component is at resisting fire.

“To meet the necessary fire wall specifications, external walls and eaves need to be capable of withstanding an hour-long ‘heat flux’ test, resulting in minimal structural damage to the exterior and a very minimal combustion effect on surrounding buildings,” explains Shane.

“Heat flux is similar to thermal conductivity: materials that have a fire safety rating have to show fairly low energy transfer.”

This brings us to one of the most common materials for fire walls – concrete tilt panels.

Should All Fire Walls be Made of Concrete?

It’s a common misconception that firewalls must be built out of precast concrete panels, but they are often the most expensive option for commercial steel buildings.

“Whilst concrete is very robust and sturdy, it can be overkill for some applications,” cautions Shane.

“The Building Code is not specific about concrete being the only available option: modular wall systems like Speedpanel and a special type of Gyprock called Fyrcheck also meet the specification.”

Here are some positives and negatives of using concrete fire walls, along with the features and benefits of some alternative fire-rated products.

Firewall Materials for Commercial Buildings

Tilt panel firewalls

Precast concrete tilt panels are commonly used in commercial projects as concrete provides very good fire protection. Often used for boundary firewalls when the building will be built very close to a neighbour, it can be expensive but is very durable.

Pros:

Good choice for very high walls (upwards of 7m)
A strong, low-maintenance option that adds value to your building
Robust enough to withstand minor damage, knocks and impacts from vehicles
Easy to keep clean and can be painted for aesthetic effects
Excellent acoustic properties
Fast installation

Cons:

Expensive option

Speedpanel

Coupling a specialised lightweight core with a reinforced steel shell; Speedpanel is an Australian Made modular wall system available in different sizes.

Offering both fire and acoustic protection, Speedpanel can be used as an external facade, or as a shared wall where multiple commercial units are built next to each other. This ensures that a fire in your facility has less chance of impacting your neighbours.

Pros:

Quick and easy installation that doesn’t require scaffolding – fixings and sealants can all be applied from one side of the wall so access to the neighbouring property isn’t necessarily required
Strong load-bearing characteristics allow service components like electrical boxes to be safely fixed to the panel
Available in different colours and sizes

Cons:

Expensive option
Damages easily

Fyrchek

Fyrchek is a type of Gyprock with a glass fibre-reinforced core. This layered construction enables it to maintain structural integrity when subjected to direct flame, making it an ideal board for use as part of a fire rated wall or ceiling system.

It is usually specified for commercial installations in areas where there is a higher level of fire resistance required. This plasterboard is also an acoustic grade board and can be used in systems where acoustic separation is specified.

Pros:

Lightweight, requires no special equipment to install
Good acoustic properties
Low VOC product manufactured with special additives to slow the progress of heat and flame

Cons:

Not a good choice for high-humidity environments
Installation can be messy and requires you to engage a plasterer
Time-consuming installation

Ask Steelcorp for Advice on Fire Rated Walls

“Ultimately, your choice of fire wall comes down to your budget, the material’s performance and fit for purpose, any special permit or Council requirements, and aesthetics,” says Shane.

“For large commercial buildings we’d typically recommend tilt panels, whereas for smaller commercial builds, Fyrchek is a good option provided you have access to the wall for installation.”

Steelcorp is here to provide honest advice and design assistance – give our team a call if you’d like more information on fire wall option for your commercial structure.

Disability Regulations in Commercial and Industrial Buildings

Thu, 21 Apr 2022 04:36:56 GMT

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Disability Regulations in Commercial and Industrial Buildings

21 April 2022. By Dale Barker , Operations Manager

A Simple Guide to Disability Regulations for Commercial Buildings

When planning a commercial shed or warehouse project, it’s essential to understand your obligations in creating an accessible and inclusive space. The National Construction Code (NCC) has specific requirements tailored to different classes of buildings, and this guide focuses on larger commercial and industrial structures, where Steelcorp specialises.

IN BRIEF

Designing for accessibility isn’t just about meeting disability regulations—it benefits a wide range of people, including those with temporary injuries or limited mobility, and even individuals like delivery drivers who interact with the building.

Accessibility design considerations include ramps with handrails, lifts for multi-level buildings, tactile ground surface indicators for the vision-impaired, and accessible parking spaces.

The NCC’s guidelines address access for people with disabilities, safe movement within the building, exits, lift and car parking access, communication systems for hearing-impaired individuals, and bathroom facilities. Steelcorp’s steel construction services are available to provide guidance and ensure your building is compliant with all requirements.

What the National Construction Code Covers (and What It Doesn’t)

The NCC primarily addresses the physical layout, access, services, and construction elements within a building, but it doesn’t cover aspects like signage, way-finding, or fixtures that can enhance accessibility.

In Australia, other factors that make buildings truly accessible are covered by discrimination laws, health and safety regulations, and Australian Standards. By integrating these recommendations, building managers can ensure that operations align with anti-discrimination guidelines, resulting in a more accessible environment for everyone.

Why Design for Accessibility?

Aside from meeting legal requirements, inclusive design provides benefits beyond those with permanent disabilities. Employees with temporary injuries or delivery drivers needing easy access to the warehouse project or other commercial areas can greatly benefit from accessible spaces.

Disability is a broad term encompassing individuals who are blind or have low vision, hearing impairments, intellectual disabilities, or physical limitations. Good design transcends these categories to ensure your commercial shed or structure is efficiently accessible for all.

Mobility Considerations in Building Design

When designing a commercial building or shade structure , the overall plan should take diverse mobility needs into account. Some key considerations include adding ramps with handrails alongside stairs, providing lifts for multi-story buildings, and ensuring sufficient accessible parking spaces are available.

In warehouse spaces or car parks, tactile ground surface indicators help vision-impaired individuals interpret their surroundings, such as where paths and roadways meet or when surface materials change.

The main performance requirements in the NCC include:

Access for individuals with disabilities
Safe movement within the building
Clearly marked exits and safe paths to exits
Lift access and emergency evacuation options
Accessible car parking spaces
Communication systems for hearing-impaired individuals
Accessible bathroom facilities

Important Factors to Consider

When designing a commercial building, first determine which building class your structure belongs to. This classification informs the extent of accessibility required. Additionally, consider the typical occupancy level to establish the necessary number and type of accessible bathrooms.

Taking a broader approach to accessibility often leads to a more functional design for everyone, such as ensuring your building entrance is flush with ground level, minimising steps, or ramps to create seamless entry. This approach benefits all users, enhancing the overall design of the structure.

The 5 P’s: Proper Planning Prevents Poor Performance

Wed, 20 Apr 2022 01:16:00 GMT

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The 5 P’s: Proper Planning Prevents Poor Performance

20 Apr 2022 Josh Wiggins, General Manager

IN BRIEF

Urban planners play a crucial role in commercial structure projects by providing comprehensive planning advice, identifying potential issues, and navigating the Council approval process.

Engaging an urban planner can help prevent problems with incomplete documentation and streamline the approval process, ultimately saving time and reducing stress for the project owner.

Different levels of approvals in NSW include Exempt Development, Complying Development Certificate (CDC), and Development Application (DA), each with its own process and requirements.

The DA approval process involves three phases: pre-DA meeting, preparation phase, and post-lodgement, where the planner works closely with the client to navigate through the steps and ensure compliance with regulations.

Eli Gescheit from Navon Planning joins us to talk about the importance of the planning process for your commercial structure project.

Eli is an urban planner with 15 years of experience working both in Councils and private practice. Running his own planning consultancy for the past seven years, Eli has a wealth of experience assessing DAs and giving planning advice to customers throughout NSW.

In this summary of our SteelTalk webinar, Eli chats with our team to demystify the Council approval process, including what a planner does and how they can add value to your project.

What is an Urban Planner and Why Do You Need One?

An urban planner does much more than just work with Council planning controls: they apply overall knowledge about every aspect of the build, such as engineering, stormwater, landscaping, trees, and the site itself, and tie all these together in order to give property planning advice.

Because they have a broad understanding of many different topics, urban planners can often identify lots of unforeseen problems - which means they can get a negative rap!

However, your planner is ultimately there to help you find solutions, so although they might be pointing out issues you hadn’t even considered, their goal is to help you get your project across the line and keep both you and your Council happy.

What Happens When You Don’t Engage an Urban Planner?

We talk with a lot of people who are attempting to go it alone and build their project without the assistance of a planner. And, there’s definitely a common thread: they don’t have a lot of positive things to say about their Council!

Having a planner as part of your team helps you identify issues with your plans before they escalate, meaning they can be rectified earlier and pass through Council with fewer problems.

Eli notes that one of the most common reasons a DA is rejected is due to incomplete documentation, so a planner will also be diligent in providing complete information in your planning applications.

Some other benefits of working with an urban planner include:

Planners speak the same language as Councils
They have a thorough understanding of all the elements involved
They can deal with court cases should they arise in the future, and
They are skilled at remaining calm under pressure!

This last point shouldn’t be underestimated - a self-managed project that is causing you enormous stress is going to negatively impact other parts of your life. With a planner on board, they can deal with Council and save you some stress and frustration.

Also, another key benefit of engaging a planner is that they will be with you the whole way through the project - even if it ends up in the land and environment court or in breach of planning controls. The experience they bring to the table can help resolve issues and minimise these problems.

Working With a Planner: The Different Levels of Approvals

In NSW where Eli operates, there are three types of approvals:

Exempt Development
Complying Development (CDC)
Development Application (DA)

(Note that in Victoria the system is slightly different: a DA is known as a PP or planning permit, and a construction certificate is known as a building permit. Also, a CDC would be equivalent to a VicSmart application plus a building permit. More on Victorian permits here .)

An exempt development is designed to streamline the process for those who are building minor structures like pergolas or small residential sheds. There is still a process to go through, however, if your structure meets the requirements you don’t need the additional levels of Council approval, which will save you time and money.

A Complying Development Certificate can be gained by applying through a certifier, allowing you to bypass your Council and get an ‘all in one’ approval. This approach is typically used for situations such as dual occupancies, renovations to houses, and also warehouse developments up to 10,000m2. With a CDC, your neighbours are notified of the proposed development however their feedback is not required for the CDC to progress. Overall, this certificate is best for projects that fall squarely inside established rules and don’t include any special features or requirements.

Development Applications involve lodging the forms with your Council, notifying neighbours of the intended development, and in this instance, also seeking their feedback. It pays to be nice to your neighbours because they do have an influence on your project. Depending on the scale and complexity of the project, a DA can take anywhere from 3 to 12 months to receive.

The important thing to remember when applying for Council approval is that although it can be quicker and easier to shoot for a CDC, you may not be able to build as much as you would like which can potentially see you making compromises on the end product.

Although a DA is a lengthier process, it has the added benefit of allowing you to apply for more than is currently permitted. This ‘if you don’t ask, you don’t get’ approach can sometimes lead to you getting approval for, say, a slightly higher than standard roof, or a wall a little closer to a boundary.

"Having a planner as part of your team helps you identify issues with your plans before they escalate, meaning they can be rectified earlier and pass through Council with fewer problems."

- Eli Gescheit, Navon Planning

What Does the DA Approval Process Look Like?

The DA process has three phases: the pre-DA meeting, the preparation phase and post-lodgement. These are the steps your planner will work through with you:

Pre-DA Meeting (for more complex projects)

On-site meeting with the client
Prepare a report for pre-DA meeting
Submit pre-DA with concept plans and report
Attend pre-DA meeting with Council and project team

Prepare DA

Submit DA
Provide advice, prepare SEE & Clause 4.6 report if required
Consultants to prepare required plans and reports for DA submission
Amend design if necessary

Post-Lodgement

Monitor progress with Council
Respond to issues where necessary
DA approval issued by Council

How Does an Urban Planner Help With Property Development and Advice?

Like many planners, a significant amount of Eli’s work involves helping clients work out what they can and can’t do with their property.

Urban planners can:

Provide advice on the development potential of a site, and the relevant state and council planning controls.
Investigate potential risks or constraints of a site (eg heritage listings)
Research similar DA approvals in the area so you can make informed decisions about your site
Look at your site from a Council’s point of view and identify any potential issues.

Getting Your Project Started

The Steelcorp team is here to support you throughout the entire process, from early designs to planning, approvals, engineering and construction support. Give our team a call any time to get help and advice on your commercial steel structure project.

This article is a summary of Episode 2 of our SteelTalk webinar series. Take a look at our YouTube channel for more.

The Structure Installation Process

Tue, 12 Apr 2022 04:47:34 GMT

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Steel Structure Installation Guide

12 April 2022. By Lionel Allpress, Marketing Lead

Can Steelcorp Install My Structure?

IN BRIEF

Steelcorp is not a commercial builder, but we can assist with the installation of commercial, industrial, or agribusiness buildings. After materials for your project are manufactured, fabricated, and delivered to the site, we oversee the installation process through regular site visits. We act as advisors for your project, connecting you with architects, building surveyors, industrial steel builders, and reputable tradespeople.

Installation for Commercial and Industrial Buildings

Steelcorp is not a commercial builder; however, we can help you manage the installation of your industrial shed, industrial building, or agribusiness facility.

We have guided many clients through the entire process of constructing an industrial building or warehouse project, from site selection to design, approvals, and permits. We provide trusted recommendations for tradespeople and offer on-site project management support.

How Installation Works

Rather than using our own staff to install your structure, we act in an advisory capacity, connecting all the moving parts of your project. This includes architects, building surveyors, industrial steel builders, and reputable tradespeople.

Our goal is to help you complete your build on time and without hassle. We refer you to trusted contractors and suppliers we’ve worked with in the past, including a hand-picked shortlist of commercial steel suppliers and builders. These professionals coordinate skilled tradespeople to handle the installation phase of your project.

We oversee the project using our in-house team of project managers , who schedule the work and organise the trades. If you’re an owner-builder, we can offer advice and support to help you assemble your own installation team, using either our recommended local operators or your preferred contractors.

We specialise in large industrial sheds, warehouse projects, and custom steel construction services. Our network of reliable and experienced installation teams ensures that you receive the best possible outcome: a high-quality structure built to last.

Installation Costs for Commercial Structures

For a complete guide to the cost of installing a commercial or industrial building, visit our Commercial Building Costs article for detailed information.

Need Advice on the Best Builders and Trades to Work With?

When it comes to building steel structures, the Steelcorp team is here to offer expert advice and support throughout your entire project. Whether you need help selecting an industrial steel builder or recommendations for a reliable installation team, we’re here to assist.

Contact our team today , and we’ll help you narrow down the best options for your warehouse project or industrial shed.

Personal Access Doors for Commercial Buildings

Thu, 07 Apr 2022 05:14:26 GMT

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A Guide to Access Doors for Industrial & Commercial Buildings

7 April 2022. By Aaron Barker , Sales Lead

Personal Access Doors for Your Commercial Structure: Rules and Requirements

IN BRIEF:

This article provides an overview of the rules and requirements for personal access doors in industrial sheds and commercial buildings to ensure compliance with accessibility regulations. While it’s not exhaustive, it highlights key considerations for meeting Australian standards.

Key Points Covered:

Australian Standard 1428.1:2021 and the Disability Act outline accessibility measures for individuals with restricted mobility and vision impairment.
Requirements include door width, pathway size, and location considerations.
Personal access doors must have a clear opening width of at least 850mm for wheelchair accessibility.
Additional considerations include disabled parking spaces and accessible fire exit routes.

How Big Should Personal Access Doors Be in Your Industrial Building?

When constructing an industrial shed, warehouse project, or any commercial building, it’s essential to consider accessibility from the outset. This includes understanding legal requirements for building design and incorporating personal access doors that are practical and meet building legislation.

Compliance Requirements for Personal Access Doors

The Australian Standard 1428.1:2021 provid es guidelines for designing for access and mobility, while the Disability Act includes specific codes for accessibility in buildings. These measures cater to individuals with restricted mobility and vision impairment, covering features such as:

Tactile floor markers
Signage and braille signage
Ramps and elevators
Accessible bathrooms

This article focuses on the requirements for personal access doors an d related elements. If your structure serves industries like healthcare or education , additional regulations may apply.

Key Requirements for Compliance

Pedestrian Pathway Width
Pathways around your building should be at least 1.2m wide:
“The minimum unobstructed width of an access way must be 1.2m”
Accessible Public Entrance
For buildings larger than 500 m², ensure an accessible pedestrian entrance is within 50m of a regular entrance:
“In a building with a total floor area of more than 500 m², a pedestrian entrance which is not accessible must not be located more than 50m from an accessible pedestrian entrance”
Doorway Width for Wheelchair Users
Doors should have a clear opening width of at least 850mm:
“Where a doorway on an access way has multiple leaves, (except an automatic opening door) one of those leaves must have a clear opening width of not less than 850mm in accordance with AS 1428.1.”

Steelcorp’s Sales Lead, Aaron Barker , clarifies: “It’s important to note that ‘clear opening’ means not hindered by door handles, door stops, architraves, or skirting boards.”

Additional Requirements to Ensure Accessibility

Disabled Parking Spaces

Providing accessible parking is crucial for any industrial steel builders or commercial steel supplier aiming to deliver inclusive designs.

Aaron shares: “For most mid-sized industrial sheds we build, the requirement is one accessible car parking space for every 100 regular spaces.”

Accessible Fire Exit Routes

Fire safety is a critical aspect of accessibility. All ramps, access ways, and stairways must meet standards to ensure safe egress during emergencies. This includes maintaining the required space for wheelchair users to navigate exits.

Ensure Your Building Design Meets Accessibility Standards

Steelcorp offers expert steel construction services, helping you comply with accessibility requirements for your warehouse project, industrial building, or commercial steel structure. With decades of experience, our team is well-equipped to guide you through the process, ensuring your building is both functional and compliant.

Talk to Our Design Team Today

Contact us to discuss your project and discover how Steelcorp’s expertise as trusted industrial steel builders can support your goals.

Ordering the Right Commercial Building

Thu, 31 Mar 2022 11:44:35 GMT

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Ordering the Right Industrial Shed or Commercial Building

31 March 2022. By Aaron Barker , Sales Lead

How Do I Know if I am Ordering The Right Building?

IN BRIEF

It’s critical to order the right industrial shed or commercial building . Ask yourself what you’ll use the building for, your storage requirements, how big it should be, what extras you’ll need, and your plans for future business expansion.

Long-term thinking is crucial—your industrial building will last for decades, so it needs to be adaptable as your business grows and changes. Steelcorp’s industrial steel builders can assist throughout the entire process, from planning to construction, ensuring you get the right structure for your needs.

A Warehouse Project is a Big Commitment

To ensure you get the right result, there are a few key questions to ask yourself in the early stages of your steel construction services project. Long-term thinking is essential—your building will last for decades, so it needs to be of excellent quality and adaptable to changes in your business or operations.

Here are the top four questions to ask yourself to achieve the best outcome for your industrial shed or warehouse project:

1. What Will You Use Your Building For?

The function of your industrial building is one of the most critical aspects to get right.

Steelcorp’s Sales Lead, Aaron Barker , explains: “We always encourage our customers to spend as much time as they need thinking about this and considering different scenarios before they even get to the design stages.”

“A structure that is purposely designed to suit your business needs is going to be an excellent investment, allowing you to efficiently operate your business,” says Aaron.

Consider:

Office fit-out requirements
How and where you might install pallet racking
The best location for a mezzanine
Special storage requirements for flammable materials or other items

Designing your industrial shed or warehouse project with day-to-day operations in mind ensures you get a great result.

2. How Big Should Your Structure Be?

The size of your structure is equally important. Consider:

The dimensions of your largest equipment
Roller door heights needed for trucks to reverse into your warehouse
Whether you’ll install a gantry crane, which might require additional roof height

Planning for various scenarios is wise. Additionally, thinking ahead about potential extensions means the structure can be designed to accommodate future growth. It can be difficult, or even impossible, to extend a building that wasn’t designed for expansion.

Before you start designing, talk to Steelcorp’s industrial steel builders. Share your requirements for accommodating specific equipment, and we’ll help you get the dimensions right.

3. Will Things Change in the Future?

Every business hopes for growth. Aaron advises clients to think about the logistics of operating from their industrial building or warehouse as their business scales:

“If your business plan calls for extra space in the future but you don’t have the capital available today, you can factor this into your initial planning,” Aaron explains.

“Building a structure designed for expansion—for example, adding three more bays in five years—means you can extend with confidence when the time comes. Our design team ensures your structure is engineered to handle increased size and loads without requiring major structural changes.”

4. Does It Include All the Extras You Need?

Getting the right structure means considering everything you need for smoother and more efficient operations:

Cantilevered awnings for unloading trucks in the rain
External offices for a professional look
Space for showrooms or conference rooms
Architectural facades that align with your corporate image.

Don’t forget comfort and safety:

Insulation for energy efficiency
Firewalls for safety.

Engaging an architect, builder, or engineer can help you design an industrial building that is safe, energy-efficient, practical, and a long-term asset for your business.

Get Personalised Advice from Steelcorp

At the beginning of this article, we mentioned that the cost per m² to build a warehouse project is around $3,000–$3,500 for a turnkey build. This, of course, is a ballpark figure and varies depending on factors like pavement area, building structure, cladding choices, and additional features like awnings.

Steelcorp’s kits start at approximately $500–$700 per m² (installed). These are custom-designed for each project, so the figure is a guide only. If you’re working within a budget, check out our guide on reducing the price of your shed.

Mezzanine Floors in Commercial Buildings

Wed, 23 Mar 2022 11:54:48 GMT

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Mezzanine Floors in Commercial Buildings

25 March 2022

Does Steelcorp Offer Mezzanine Floors?

IN BRIEF

Steelcorp offers mezzanine floors as part of our design and construct service for commercial and industrial buildings.
We recommend planning the mezzanine and office components from the start of the project to save costs and ensure a more efficient design.
Mezzanine floors offer flexibility, providing extra storage space and the ability to create multifunctional areas in your warehouse facility or factory.
Adding a mezzanine can increase the value and rental income potential of the property – an important point to note for investors looking to lease their building.

Short Answer: Yes!

Our team is here to help you design and build your commercial structure, ensuring you get a functional space both inside and out, including internal COLORBOND ® partitions, mezzanine framework, flooring, handrails and stairs.

In fact, we always recommend that our clients plan the internals and any office or showroom components as part of the overall build.

Instead of looking at items like a mezzanine floo r as a bolt-on item to start designing once the exterior of your structure is finished, we encourage you to go deep on the details right from the start of your project. Adding a mezzanine as a separate project at a later date can be costly, but if you include it in your initial plans it is far more economical – especially if you’re intending to lease your building .

Not only does this clarify exactly what you want in your design, but it can also save you money and time, as we can often identify more efficient and economical ways to design the structure and engineer it as a whole.

How Will a Mezzanine Floor Help?

Flexibility

Mezzanines can be included in many commercial and industrial building designs to provide extra storage space in an easy and cost-effective way. Adding a mezzanine floor can create a flexible warehouse space, a neat office or a convenient open storage area, turning the area into a functional multi-purpose space. Plus, it can change and grow as your business evolves, allowing you flexibility in your day to day operations.

A Ready-Made Area for Your Office

Building an office out underneath a mezzanine and using the top section for storage is common for small to medium-sized steel commercial buildings. By taking this approach, you can increase your storage space, get a fully functional office, and have the overall building engineered as one structure.

Room for Large Equipment

Offering the professionally-finished look and feel of a ‘proper’ office space is easy with a mezzanine floor, whilst still allowing for full height access for your pallet racking, gantry cranes or large production equipment that takes up a lot of space in the main area.

Increased Rental Income Potential for Investors Looking to Lease

Adding a mezzanine to an industrial or commercial building can significantly increase its value. Increasing the available floor area provides a strong incentive for commercial property investors. With rental yields inextricably linked to square meterage, the inclusion of a mezzanine can increase the square metre size of your property and in turn, increase income for the building owner.

This creates a win-win situation, as tenants benefit from increased floor space and more flexible storage options, whilst property owners gain additional square meterage that can significantly increase rental profits.

Ask us About Including a Mezzanine in Your Building

Ultimately, a commercial or industrial building that is purpose-built to suit your business will be much more functional and enjoyable to work in, so take some time to consider whether building a mezzanine floor is a worthwhile addition to your commercial shed design.

The Guts Of A Steel Structure

Thu, 03 Mar 2022 01:30:06 GMT

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The Guts of a Steel Structure: Insights into Structural Engineering

3 Mar 2022

Josh Wiggins, General Manager

IN BRIEF:

Structural engineering forms the backbone of any building, ensuring stability and performance through expert design.
Key considerations include strength design (ensuring buildings remain upright) and serviceability (addressing how structures perform under different conditions).
Factors like soil quality, environmental conditions, and proper connections are crucial for long-term structural integrity.
Collaboration between engineers, architects, and builders is essential for successful outcomes.

A Structural Engineer's Perspective

Structural engineer Julian Luvara, a director at Eren Engineering , shares insights on what structural engineering entails and its role in delivering robust steel structures. Julian, who has nearly a decade of experience, has collaborated with Steelcorp on various projects, leveraging his expertise to achieve efficient, long-lasting designs. Here's what we learned from our webinar with Julian about the intricacies of structural engineering.

What is Structural Engineering?

Structural engineering is about creating the "skeleton" of a building, turning architectural designs into functional, stable structures. While architects focus on aesthetics, structural engineers ensure the building can stand up and withstand environmental challenges. For projects involving large industrial buildings or warehouse projects , the structural engineer’s role is pivotal in translating visions into reality.

Strength Design vs. Serviceability

Strength Design Ensures that the industrial shed or building remains upright under various loads, complying with Australian Standards and the National Construction Code.
Serviceability Focuses on how the structure performs and feels, addressing issues like vibrations or movement. For example, in industrial steel buildings, serviceability considerations can prevent discomfort for occupants and ensure the longevity of non-load-bearing elements like partitions.

A well-designed warehouse project balances these two aspects for optimal performance and durability.

Responsibilities of a Structural Engineer

Structural engineers bear responsibility for the structural integrity of a project. They ensure compliance with Australian Standards, conduct thorough analyses, and provide necessary certifications. For industrial steel builders, this accountability extends to ensuring all components—from footings to fixtures—meet rigorous safety standards.

“Ultimately the engineer is responsible - and liable - for the building's structural integrity."

- Julian Luvara, Eren Engineering

Key Factors Influencing Engineering Requirements

Soil Quality The foundation of any structure lies in the soil. A geotechnical report helps identify soil conditions, ensuring appropriate footing design. For instance, strong soil can reduce footing depths, leading to cost savings for commercial steel suppliers.
Solar Panels Planning for roof-mounted systems like solar panels early ensures the structural design can accommodate additional loads efficiently.
Geographical Location & Environmental Factors Wind, earthquakes, and snow loads vary by location and significantly influence the design of industrial steel buildings . For coastal regions, corrosion resistance is an added consideration.

Why Connections and Fixings Matter

Connection points in steel structures are critical to transferring loads effectively. A structural engineer’s detailed recommendations ensure that connections are both cost-effective and robust. Poorly designed connections can lead to expensive fixes and potential failures.

Where Can Things Go Wrong?

Despite stringent safeguards, rare failures can occur due to:

Freak weather events exceeding design parameters.
Poor detailing in engineering drawings, leading to misinterpretations during construction.

By engaging experienced engineers and maintaining clear communication, most risks can be mitigated.

“Structural engineers are always aiming for the most efficient design - not just for cost-efficiency, but also as an environmentally sound choice, as structures shouldn’t be overengineered unnecessarily."

- Julian Luvara, Eren Engineering

In Summary

A robust industrial building relies on early collaboration with skilled engineers, architects, and builders. From soil analysis to detailed connection designs, every aspect contributes to the safety and performance of your structure. Partnering with experienced professionals ensures your project stands the test of time.

For more insights, watch Season 2, Episode 1 of our SteelTalk webinar series on our YouTube channel .

Benefits of Australian Products

Thu, 24 Feb 2022 12:09:46 GMT

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Benefits of Australian-Made Products

24 February 2022. By Dale Barker , Operations Manager

3 Reasons Why Australian-Made Steel Structures Are The Best!

IN BRIEF

Australian-made steel structures, such as shade structures and commercial sheds , are the top choice for industrial and commercial projects due to their resilience and superior fit for Australia’s unique environment. Unlike some imported options that may contain impurities, Australian steel is produced to withstand tough conditions, ensuring durability. Supporting Australian-made products benefits everyone: it bolsters the local economy, sustains jobs, and contributes to positive economic growth.

Investing in Australian-made products isn’t just a practical choice; it’s a commitment to quality and reliability that enhances the longevity and value of your warehouse project. While we may be a little partial, Steelcorp’s steel construction service is proudly 100% Australian-made – and for good reason. Here’s why choosing Australian-made is a smart decision.

1. They’re Built Tough for Our Harsh Environment

Steel products crafted in Australia are naturally designed to endure the country’s challenging climate – from COLORBOND® sheeting to every nut and bolt. Australian manufacturers put products through rigorous testing, ensuring they can withstand extremes, whether it’s scorching summers or intense storms.

Our country’s unpredictable conditions demand structures that stay strong and durable, regardless of what Mother Nature has in store. By choosing Australian-made, you’re selecting a structure built specifically for resilience and longevity.

2. Superior Quality – Almost Every Time

There’s a place for affordable, high-volume imported steel – but it’s not in your long-term investment. Imported steel often has impurities from lower-quality manufacturing processes, leading to reduced durability. In fact, these impurities can create additional costs down the line due to galvanisers needing to clean ‘dirty steel.’

Whether you’re designing a complex warehouse project or a reliable commercial shed, you want it built to last, with minimal upkeep. Working with a team that sources local, high-quality products means you’re investing in a structure that will retain its strength and appearance for decades.

3. Australian Products Strengthen Our Local Economy

Supporting local jobs is another major advantage of buying Australian-made steel. Partnering with a supplier committed to local sourcing means your project has a ripple effect on the economy, supporting employment and industry within Australia.

Purchasing Australian-made materials promotes positive economic activity, and you gain the assurance that your building was made with care, expertise, and rigorous standards.

Start Building Your Australian-Made Steel Structure with Steelcorp

Although Australian-made materials might require a slightly larger initial investment, the benefits far outweigh the costs. When you choose local, you’re reinforcing our economy, retaining jobs, and receiving a durable steel structure designed for the long haul. Reach out to Steelcorp today to learn more about our high-quality, locally manufactured solutions.

Anchor Safe

Fri, 18 Feb 2022 06:06:06 GMT

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Case Study S. 02

Anchor Safe

Design and construction of a commercial warehouse in Albury NSW for height safety specialists Anchor Safe.

Types of Roller Doors and Shutters

Thu, 17 Feb 2022 12:20:35 GMT

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Types of Roller Doors and Shutters

17 February 2022

IN BRIEF

Roller shutters are recommended for industrial buildings due to their toughness and rigid protection, while roller doors are suitable for light commercial applications.
Roller doors are lightweight and easy to open, and come in a wide variety of COLORBOND® colours to match your overall design.
Steelcorp recommends Australian-made Sprint Roller Shutters for industrial applications. These are proven to provide strength, security and smooth operation.
In high-wind areas, specific design considerations like increasing gauge thickness, using larger door guides, and adding wind-lock brackets can make the shutters more durable.

Roller Doors and Shutters for Commercial Buildings

Getting the right roller doors for your project is an important consideration. Your roller doors are likely to be used every day, so they need to be strong, reliable and of excellent quality. Skimping on roller doors or using cheap and flimsy products will be apparent every day when you go to open up your premises – and we definitely don’t want you to experience that!

So, we’ve put together some information on the best types of roller doors and roller shutters for commercial and industrial buildings.

Let’s take a look at how to choose between doors and shutters, some of the preferred options we offer for our structures, and the extra precautions you may need to take in high-wind areas.

Roller Shutter vs Roller Door

Sometimes these terms are used interchangeably, but roller doors and roller shutters are structurally quite different.

A roller shutter is made from a series of wide horizontal steel slats that are hinged together, resulting in a tough, heavy-duty door that is great for industrial applications.

On the other hand, a roller door is made from a single ‘curtain’ of lighter gauge steel, making it more flexible. Because it’s lighter, it can be faster to open and close, however it is not as robust as a shutter.

What Does Steelcorp Recommend?

Every project is different so before we recommend any particular style of door, we’ll make sure we fully understand your requirements and how you’ll be using the finished structure.

In general, however, our preference is to use roller shutters in our commercial structure designs. This is because they provide tougher, more rigid protection for the kinds of industrial buildings we typically work with.

Steelcorp has partnerships with both roller shutter and roller door suppliers, so we can specify the right door to suit your needs.

Industrial Roller Shutters

We use and recommend Sprint Roller Shutters, an Australian supplier of custom-built roller shutters that feature unbeatable balance and a smooth opening and closing motion. Each shutter is constructed using interlocking slats which provides strength and security while retaining the flexibility required to operate smoothly.

These roller shutters come galvanised as standard for protection against corrosion, and they can be powder coated to any colour you like to match the exterior of your building. They can also be constructed with slots and perforations for additional ventilation if required.

Commercial Roller Doors

Roller doors are not quite as tough, but still a suitable option for many designs. Designed for light commercial applications, they are lightweight and easy to open. Just like external roller shutters, they come in a wide variety of COLORBOND® colours to match your overall design.

Roller doors are made from 800mm sheets that are crimped together to form one large panel. The biggest roller door measures 5m x 5m, however we recommend choosing a door no larger than 4m x 4m, as the larger options available on the market can become flimsy.

Our design team creates a lot of building designs featuring roller doors, but these do have some limitations. Being made from a single sheet of steel means that if impacted, the whole door may need to be replaced. They are also not as rigid and can be more prone to vandalism and damage, and are more susceptible to wind and storm damage.

Do Roller Doors and Shutters Come in Standard Sizes?

The most common roller door sizes are 4m x 4m, 5m x 5m and 6m x 6m.

However, it’s worth keeping in mind that although the bay sizes in our designs are wider, the doors require mullions for support, so we can’t use the entire width of the bay for the door itself. An allowance of around 600mm on either side of the door and another 700mm headroom is required to ensure the door has adequate support.

Some specialist roller shutters are available to suit openings up to 12 x 12 metres, so let us know if you need access for large vehicles or equipment factored into your design.

Considerations for High Wind Areas

If you’re planning to build in a wind-prone area, there are a few steps we can take in the design stages to make sure your shutters can better withstand the forces of nature.

By increasing the gauge thickness of the shutter slats from the standard 0.8mm to 1.0mm, we can reduce the flex in the door, helping to prevent it from breaking free of the door guides in strong winds.

We can also opt to increase the door guides from 75mm to 100mm. This means the door will be ‘gripped’ more strongly by the guides and will have to flex considerably more to break out of these guides.

For particularly windy regions or where wide-span doors are incorporated into your design, we can also add special wind-lock brackets which ensure the door is permanently secured into the tracks.

Let Steelcorp Design the Perfect Structure for Your Business

Our friendly team can help you design the ideal commercial building for your needs and provide advice on important components like roller doors and window openings.

With our years of experience and understanding of the design, permit and building process, we can help you through the design process from start to finish.

Insulation for Steel Structures

Thu, 10 Feb 2022 00:32:22 GMT

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Insulation for Steel Structures

10 February 2022

IN BRIEF

Steel building insulation can positively impact the energy efficiency and comfort of your structure.
The decision to insulate or not depends on the building’s intended use and your budget, however insulation is usually recommended to ensure the structure is compliant with the Building Code and with relevant standards.
Insulation choices we recommend are based on the building’s purpose, environment, and the activities carried out in the building – Steelcorp’s common recommendations are Kingspan Insuliner and Fletcher Permastop building blankets.

Insulation 101: Insulation Options for Commercial Steel Buildings

The right insulation for your steel building will keep it cooler in the summer and warmer in the winter, reducing energy costs and making it more comfortable for you and your team.

When it comes to your building design, your insulation requirements are something that should be taken into account at the beginning of the project. The purpose of the building or its intended use, your environment, and the activities happening inside will all play a part in how hot or cold the interior is likely to get.

For example, a building that houses manufacturing equipment that generates a lot of heat will result in a different insulation requirement to a hay storage shed. Discussing the intent of your building is part of the discovery and design process that the Steelcorp team undertakes with all our clients, to ensure you’re getting the right structure for your needs.

To Insulate or Not To Insulate?

Good insulation is critical for some buildings, whereas for others it is an optional extra. The decision on whether or not to insulate, or where you can reduce the price of your structure by removing insulation, comes down to its ultimate purpose and your budget.

High-quality Australian-made insulation costs more, and insulating the walls as well as the roof will increase the cost. Conversely, choosing a cheaper style of insulation and only insulating the roof, not the walls, will reduce the cost of your project.

Whilst opting for less insulation results in a price reduction, it can affect the amenity of your building in the future. Think about your business plans and the potential for changes, growth and expansion in the future, and ask yourself if it’s worth saving a few dollars now to get a less than ideal building.

We always suggest to our clients that they think long term: design it properly from the beginning and you’ll get a building that is fit for purpose for many years to come.

Types of Insulation for Steel Structures

The most common types of insulation we use are Kingspan Insuliner and Fletcher Permastop building blankets.

Both types of insulation are designed for large industrial and commercial steel roofs and walls, helping to create a moisture-resistant and fire-resistant structure.

Popular Insulation Choices for Steel Structures

Kingspan Insuliner is made from a closed-cell core sandwiched between reflective foil facings to create the silver internal lining you commonly see inside a large commercial building. Because it’s designed for warehouses and commercial or industrial structures it’s our wall insulation of choice, offering excellent thermo-reflective insulation properties and advanced fire performance characteristics.

Permastop Building Blanket from Fletcher Insulation is a thick blanket-style product made from up to 80% recycled content. This building insulation is designed to provide effective thermal and condensation control for metal roofs, plus it has excellent acoustic properties and helps to reduce rain noise. It minimises condensation and like all insulation, it helps to reduce energy usage.

Building Code Requirements

The Class of your building has a bearing on its insulation requirements, and under the National Construction Code buildings can fall under different classes depending on their purpose.

In general, any insulation should be moisture-resistant, compliant with the Code and with AS/NZS 4859.1, and have a low flammability index.

Larger structures may also have different fireproofing requirements that come into play, so the size of your structure and the individual spaces within it also have an impact on its insulation needs.

Advice on Steel Building Insulation

The team at Steelcorp is here to support you through every aspect of your project, including weighing up the benefits of different steel building insulation rolls. Get in touch with our team to find out more about insulating your structure for comfort, safety and energy efficiency.

Price of a Steel Structure

Thu, 03 Feb 2022 00:43:07 GMT

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The Cost of a Steel Structure: An In-Depth Guide

3 February 2022. By Joshua Wiggins , General Manager

What Affects the Price of a Steel Structure?

IN BRIEF

Factors that drive building costs up include adding insulation, roller shutters, custom components, special property requirements, larger clear spans, complex engineering for gantry cranes, irregularly shaped buildings or a steep roof pitch.
Factors that drive costs down include securing a property with fewer overlay or covenant requirements, smaller clear spans, web truss rafters, standard gable roofs, opting for a ZINCALUME® roof instead of COLORBOND®, choosing standard galvanized roller shutters and using cheaper alternative insulations.
The cost difference between design and construct companies is due to the level of service provided, the raw materials used, their engineering standards, and whether the company is focused on volume or quality.
If you’re looking for a budget or entry-level structure we probably won’t be a good fit, as we aren’t the cheapest in the market. However – if you’re looking for a personalised, consultative approach and a high-quality custom design that will suit your needs for decades to come, we’d be happy to help.

An Unbiased Look at Commercial Building Costs

Planning an industrial building or warehouse project often comes with a range of proposals that differ significantly in price. But why such variation? On the surface, the proposals may seem comparable: same size, similar materials. However, beneath these similarities lie dozens of factors, from roof shape to the level of support provided by your industrial steel builders.

In this article, we’ll explore the key drivers of industrial shed costs and offer tips to ensure your steel structure meets your needs without breaking the bank.

Factors That Affect Industrial Shed Prices

There’s a good reason that some steel structures come with a higher price tag – but that doesn’t mean you have to pay through the nose for your project.

You’re in control and you know what your budget is, so there’s nothing wrong with prioritising certain features over others or cutting out particular details to save money.

The key however is to work out which features are ‘nice to have’, and which factors are an absolute must. Everyone has different priorities and needs, so this is a very personal decision.

To help you compare steel structure prices with a critical eye, we’ve listed all the different things that can make an impact on the cost of your project.

What Drives the Cost Up?

Additional Features : Elements like insulation, roller shutters, windows, special facades, awnings , and custom components all increase the price.
Compliance Requirements : Council-mandated features, such as bushfire overlays or landscaping requirements, add complexity.
Engineering Complexity :
Larger clear spans (over 36m)
Curved roof structures requiring specialised processing and installation
Gantry cranes demanding robust structural engineering
Roof and Wall Choices :
Skillion roofs, steep pitches, or all COLORBOND® cladding can increase material and installation costs.
Project Classifications : Regulatory requirements vary between building types, such as a Class 10a farm shed versus a Class 8 factory.
Premium Materials: High-quality insulation, concrete dado walls, and powder-coated roller shutters add to the final price.

What Drives the Cost Down?

Streamlining Extras : Skipping roller shutters, special facades, and custom components can save money.
Site Selection : Choosing a property with minimal overlay or covenant requirements reduces complexity.
Simpler Designs :
Smaller clear spans (under 36m)
Standard gable roofs with moderate pitch
Economical Materials :
ZINCALUME® cladding instead of COLORBOND®
Standard galvanised roller shutters
Efficient Insulation : Only insulating the roof rather than both roof and walls.

Why Choose Steelcorp for Your Industrial Shed?

Not the Cheapest Option—But the Best Fit for Custom Builds

Steelcorp focuses on delivering high-quality custom steel structures tailored to your needs. We’re not an off-the-shelf supplier and don’t aim to be the cheapest. Instead, we specialise in steel construction services that prioritise:

Personalized consultation: Ensuring your building meets your exact requirements.
Premium materials: Using Australian steel and hot-dip galvanised frames.
Superior engineering: Designing for longevity and compliance.

If you’re seeking a bespoke industrial building solution, Steelcorp’s expertise as a commercial steel supplier ensures your project exceeds expectations.

Where We Operate

We serve clients in Victoria and southern NSW. If you’re based outside this region or need a budget-friendly kit option, we may not be the right fit. However, if you value customisation, quality, and a collaborative process, Steelcorp is here to help.

Wood Street Developments

Thu, 20 Jan 2022 01:07:04 GMT

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Case Study S. 05

Wood Street Developments

Design and kit supply for a commercial multi-tenant facility located in Geelong, Victoria.

Australian Made: Why It Matters

Thu, 20 Jan 2022 00:51:39 GMT

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Australian Made: Why It Matters

20 January 2022. By Lionel Allpress , Marketing Lead

Where Are Steelcorp’s Steel and Materials Sourced From?

IN BRIEF

Steelcorp is committed to quality, sourcing steel and building materials locally, with each structure fabricated in our manufacturing facility in Wangaratta, Victoria. We use Australian-made brands, including BlueScope steel, COLORBOND® sheeting, Kingspan Insuliner, and Fletcher Permastop building blanket, all sourced from within Australia.

By choosing Australian Made products, Steelcorp strengthens the local economy, supports Australian businesses and communities, and ensures our steel construction service is suited for the country’s tough environment.

The Story Behind Our Quality Australian Made Buildings

Steelcorp, an official Australian Made partner, operates a full-service manufacturing facility in Wangaratta, Victoria. Since our founding, we have prioritised buying local to support the Aussie economy across our supply chain. Today, we’ve grown into a comprehensive design and construct partner, able to deliver complex warehouse projects and commercial sheds nationwide.

Our Steel

At Steelcorp, we proudly use Australian-made BlueScope steel in our Wangaratta factory. BlueScope , the producer of COLORBOND® steel, is among the largest global suppliers of coated and painted steel building products, producing a significant portion of flat steel products in the market.

Our steel construction service only includes Australian structural steel for our universal beam (UB) and tube sections, as well as original COLORBOND® material for the roof and wall cladding of large-scale commercial , industrial , and rural structures. This quality commitment ensures durability and longevity in every commercial shed and warehouse project we complete.

Our Insulation

Steelcorp offers two premium insulation options: Kingspan Insuliner and Fletcher Permastop blanket insulation, both sourced directly from Australian manufacturers.

Fletcher Permastop building blanket is made in Australia, with its glass wool component crafted from up to 80% recycled materials. These materials might otherwise go to landfill, making Fletcher Permastop an environmentally responsible choice.

Kingspan Insuliner is also locally produced in Victoria, with Kingspan’s Somerton plant on track to be Australia’s first Green Star-rated manufacturing facility, emphasising our commitment to sustainability.

Supporting Australian Made: Why It Matters

We’re dedicated to championing Australian Made products across our entire supply chain. By choosing local, we help our clients make a meaningful contribution to the economy, supporting Australian businesses and communities. This commitment not only keeps locals employed and profits within Australia but also guarantees materials suited to our unique environment.

Delivering high-quality structures throughout Victoria, NSW, and beyond, Steelcorp remains committed to supporting the Australian economy by sourcing major components locally.

Gable vs Skillion Roof

Thu, 06 Jan 2022 01:00:25 GMT

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Gable vs Skillion Roof

6 January 2022

IN BRIEF

Gable roofs have a traditional triangular profile with two sloped sides meeting at a peak, while skillion roofs have a single-sloping plane tilted towards one side of the building.
Gable roofs offer greater height in the centre, better ventilation, and easier debris removal.
Skillion roofs offer a large flat surface which is ideal for solar panel installation, and this style of roof also offers a more modern aesthetic.
The choice between the two roof types depends on individual preferences, environmental factors, and the specific use of the building.

Gable vs Skillion Roofs: Which is Best For Your Commercial Structure

Both gable and skillion roofs have advantages and disadvantages – in this article, Shane Barker takes us through a few things to consider to work out which type of roof is best for your project.

When you’re designing your steel structure, there’s no specific right or wrong answer when it comes to the roof shape. Instead, your best course of action is to think about how you’ll use your building, your location, and the appearance you’re after.

First up, let’s take a look at the differences between these two common roof profiles and how each one can affect things like airflow, interior temperature, build-up of debris and of course, the overall cost of your commercial structure.

Gable Roof

A gable roof design is a traditional triangular profile, formed by two sloped sides that come together in a peak. This creates the traditional ‘house’ shaped profile with an apex in the middle. This pitched style roof gives a traditional feel and can make the building appear to be larger thanks to the increased height at the centre.

“Gable trusses with an apex simplify the strength of the structure whilst simultaneously helping to reduce the impacts of sway and movement in the frame,” explains Shane.

“For structures with large spans, using a gable truss in the frame is an excellent way to reduce the amount of steel and materials required. Overall they’re a much more efficient design that helps to reduce the material cost (which in turn has a positive effect on the structure’s environmental footprint).”

Steel gable roofs require heavier columns that attract more force and provide stiffness to the frame, however these help to significantly reduce the amount of movement and deflection across the building.

If you’re considering a steeper than normal gable roof, it’s a good idea to engage a professional building designer at the beginning of your project.

The steepness of your gable roof will have a bearing on the width of the building and the span of the trusses: because the structure needs to be designed as one entity, altering one component will have also a knock-on effect on the other parts of the structure.

Skillion Roof

“A skillion roof is one single-sloping plane, generally tilted towards one side of the building or towards the rear. These give a modern and sleek appearance with one high-pitched side and one lower side, producing a sharp and angular structure,” notes Shane.

Skillion roofs are often a smart choice for harvesting solar power or for collecting rainwater, allowing one large collection surface. On the other hand, if you are in a cold area prone to snow, it’s worth noting that your single roof surface will take the entire weight whilst a gable roof would allow heavy loads to be spread over either side of the gable.

How Roof Shape Impacts Your Building’s Usability

As mentioned earlier, there’s no right or wrong design, but it’s worth understanding how the different profiles can impact the use of your building.

Gables allow for greater height in the centre of your structure, which may be advantageous if you have a large gantry crane to install. The profile of a gable roof also provides a natural convection effect, pushing warm air to the centre of the building at the highest point. This will impact the position of whirlybirds or other ventilation mechanisms. Gable roofs are ideal for very hot environments, providing a cooler indoor temperature (provided good ventilation is factored into the design).

And when things cool down, gable roofs allow debris and leaves to blow off the sides in the breeze and channel rainfall and snow into the guttering. Of course, skillion roofs have guttering too, however, with large flat expanses of roofing, it can occasionally be harder for debris to slide off the edges. A better option for areas affected by snow is a gable roof with a greater pitch.

If you’re looking to maximise roof space for solar panels you may want to consider a skillion roof as it will allow you to utilise a greater single plane for north-facing PV panels. Skillion roofs also lend themselves to a more modern aesthetic, so if a contemporary appearance is an important part of your structure, a skillion roof could be a good option. However, this will depend on the orientation of your building, which needs to work with other factors such as access, existing services, any council overlays or easements, and the slope of the land.

“Skillion roofs tend to use slightly less COLORBOND® sheet in their design, however a gable roof can end up being stronger if it is engineered correctly. For larger structures, more roof members may be required to support a skillion, which will increase the initial cost,” adds Shane.

“Ultimately, the overall size of the structure is the biggest factor that influences pricing, so talk to your designer about how different roof options compare.”

Get Personalised Advice from Steelcorp

At Steelcorp we tend to build a lot of gable-roofed structures – but that’s not to say they’re better than skillion styles. Again, it comes down to your individual preference, your local environment and weather patterns, and the kind of equipment and activities happening inside your building.

Our design team is here to help you get the best result, so give us a call for advice and assistance in designing the most practical and fit-for-purpose building.

Natural Light Requirements for Commercial Buildings

Thu, 23 Dec 2021 01:09:53 GMT

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Optimising Natural Light for Industrial Buildings: Rules and Recommendations

23 December 2021. By Aaron Barker, Sales Lead

Natural Light in Buildings: Rules and Recommendations

IN BRIEF

A well-designed industrial building or industrial shed needs ample natural light to create a comfortable, functional, and energy-efficient environment. Meeting these standards not only reduces reliance on artificial lighting but also ensures compliance with Section J energy ratings.
Section J reports evaluate energy efficiency, including the use of windows and skylights to lower energy consumption and operating costs. Proper natural lighting saves electricity, enhances ventilation, and promotes the well-being of occupants, creating a more productive workplace.
Natural lighting requirements depend on floor area and the building’s purpose. Skylights are an option but need careful planning to address heat and insulation concerns.

How Natural Light Requirements Impact Energy Ratings

Designing a structure with energy efficiency in mind requires careful consideration of natural light. Capturing available sunlight while minimising heat gain creates a bright, airy space that aligns with Section J energy efficiency standards for warehouse projects and other commercial buildings.

Section J Specifications for Industrial Buildings.

Aaron Barker, Steelcorp’s Sales Lead , explains:

"A Section J Report outlines energy efficiency standards for non-residential industrial sheds and commercial steel buildings, covering heating, ventilation, glazing, and lighting efficiency. It’s part of the National Construction Code and helps reduce long-term energy consumption."

Part of this report evaluates natural light provisions—via windows or skylights—to reduce dependency on artificial lighting, ultimately lowering operational costs. Architects or qualified consultants can assist with achieving compliance in your steel construction project.

The Importance of Natural Light in Commercial Steel Buildings

Natural light isn’t just a requirement; it’s a benefit for any industrial steel building. Aaron emphasises its significance:

"Natural light in your commercial steel building improves workplace comfort, ventilation, and employee well-being, while also saving on electricity costs."

Key benefits include:

Enhanced ventilation: Windows improve airflow and indoor air quality.
Boosted mood and productivity: Exposure to sunlight increases serotonin and melatonin levels.
Cost savings: Reduced reliance on artificial lighting lowers energy bills.

Positioning windows at various heights improves air circulation, ensuring a healthier environment for occupants.

Determining Natural Light Requirements for Your Warehouse Project

The amount of natural light required is calculated based on floor area and building use. Industrial buildings generally fall under Classes 7, 8, 9, or 10, depending on their purpose. Architects recommend that window openings cover 3% to 10% of the total floor area. Light can also be ‘borrowed’ from adjoining rooms or spaces.

Skylights: A Bright Option with Considerations

Skylights or roof lights offer an effective way to introduce natural light into your structure. Aaron explains:

"Skylights bring in more light than windows, enabling a brighter interior with less glazing area. However, they can increase heat and reduce insulation, so careful planning is essential."

For an energy-efficient solution, consider:

Skylight skirts: High wall-mounted skylights allow natural light while maintaining insulation.
Combination designs: Pairing skylights with windows balances lighting and energy efficiency.

Architectural advice is crucial to strike the right balance between natural light and energy conservation in your steel construction services project.

NSW Building Approvals

Fri, 17 Dec 2021 01:23:18 GMT

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NSW Building Approvals: A Guide to Streamlined Processes

17 December 2021. By Shane Barker , Pre-Construction Manager

NSW Building Approvals 101

IN BRIEF

When embarking on an industrial shed, industrial building, or warehouse project, securing the necessary approvals is crucial. In New South Wales, you will need both a Development Approval (DA) and a Construction Certificate (CC).

Development Approval (DA): Focuses on compliance with Council schemes, zoning, and overlays.
Construction Certificate (CC): Ensures compliance with the Building Code and project-specific details.

For some projects, a Complying Development Certificate (CDC) may streamline the process. Time frames for obtaining these approvals vary, with DAs taking 1 month to a year and CCs taking 1 to 4 months.

Everything You Need to Know About Building Approvals in NSW

Before diving into a commercial or industrial steel construction project, understanding the permits and approvals required is essential to avoid costly delays.

In New South Wales, the two critical approvals are the DA and the CC. Here’s what you need to know:

Development Approval (DA)

The DA is an early-stage, high-level approval that assesses compliance with:

Council schemes
Zoning requirements
Environmental overlays

Construction Certificate (CC)

The CC focuses on the engineering and structural details of your project, ensuring compliance with:

The Building Code of Australia
Detailed architectural plans

Consider a CDC

For simpler projects, a Complying Development Certificate (CDC) may bypass the drawn-out Council approval process. This "all-in-one" approval is issued by private certifiers and can significantly reduce timeframes. At Steelcorp, we prioritise assessing if a CDC suits your project to save you time and effort.

Preparing for a Development Approval

To apply for a DA, you’ll need:

Site plan
Elevations
Title documents
Covenants (if ap plicable)
Reports and compliance documents
Evidence of traffic and car park compliance
Drainage and retention details
Completed application form

Time Frame: Level 1 approvals typically take between 1 month and 1 year, depending on Council workload and project complexity.

Pro Tip: Steelcorp's expert team can guide you through this process, ensuring all documentation meets Council requirements.

Preparing for a Construction Certificate

After obtaining your DA, the next step is securing your CC. Documentation required includes:

Approved DA documentation
Engineering, civil, structural, and hydraulic plans
Septic permit
Energy rating report (Section J)
Soil report
Title documents
Architect-drawn plans compliant with the National Construction Code
Completed CC application form

Most councils require three copies of all documents and a development contribution fee.

Time Frame: CC approvals take 1 to 4 months, influenced by industry demand and Council workload.

Need assistance? Steelcorp offers comprehensive support during the approvals and permits phase, ensuring a smooth transition to the construction stage.

Why Partner with Steelcorp?

Navigating the approvals process can be daunting. Steelcorp’s team of industrial steel builders and commercial steel suppliers provides expert guidance every step of the way. From initial consultations to final approvals, we ensure your project’s success.

Victorian Building Permits

Fri, 10 Dec 2021 01:31:36 GMT

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Victorian Building Permits: A Comprehensive Guide for Your Industrial Shed or Commercial Building

10 December 2021. By Shane Barker, Pre-Construction Manager

Victorian Building Permits 101

IN BRIEF

Building in Victoria requires two levels of approvals: a Planning Approval (PP) and a Building Permit. The Planning Approval focuses on how the structure fits into its environment, ensuring compliance with council’s planning regime, and addressing car park requirements and drainage. After receiving the Planning Permit, you can apply for a Building Permit, which dives deeper into construction aspects to ensure compliance with the Building Code. For the Building Permit, you'll need your plans, fire design, energy rating report, soil report, and more.

The Building Permit process includes a review, assessment, and issuance by the surveyor. Once obtained, you can engage an industrial steel builder to start your warehouse project . Steelcorp is here to guide and support you throughout the permit process for your industrial shed or industrial building.

Getting a Commercial Structure Permit in Victoria

Once you’ve secured land and have a great industrial shed design in mind, it's time to start the process of obtaining the necessary approvals. The council permit process in Victoria can be overwhelming, especially if you’re new to the world of industrial steel construction services.

In this article, Shane Barker provides a step-by-step outline of the permit process and the approvals needed to bring your warehouse project or industrial building to life.

Two Levels of Approval: Planning Approval and Building Permit

When constructing an industrial building, you’ll need two key approvals:

Level 1: Planning Approval (PP)
Level 2: Building Permit

Let’s dive into the details of these approvals.

What is a Planning Permit?

The Planning Approval, or PP, is the first step in securing the necessary approvals to build your industrial shed.

“In Victoria, all commercial buildings, including industrial sheds and warehouses, require a planning permit,” explains Shane Barker. “This approval focuses on how your structure fits into the surrounding environment. It ensures your proposed project complies with your local council’s planning regulations, zoning laws, and appearance rules. It also covers traffic flow, car parking, and drainage requirements to protect council assets.”

You must obtain a Planning Permit before applying for the Building Permit.

How to Obtain a Planning Permit in Victoria

The process for obtaining a Planning Permit can vary slightly depending on your local council, but in general, you will need the following documents:

A site plan showing the proposed location, existing buildings, distances from boundaries, car parking, loading bays, and traffic flow
Elevation drawings of your industrial building with dimensions
Title documents and subdivision plans
Details of any covenants on your property
The permit application form.

If your land has specific overlays, such as a landscape significance overlay or an Aboriginal cultural heritage overlay, additional documentation may be required. Overlays add extra rules and requirements to your application, so it’s important to check with your local council to determine if your land is subject to any special considerations.

Once your Planning Permit is approved, you can begin preparing for the next stage: the Building Permit.

How is a Building Permit Different from a Planning Permit?

While the Planning Permit looks at the broader environmental aspects of your project, the Building Permit focuses on the construction specifics.

“The Building Permit ensures your project complies with the Building Code of Australia, including requirements for site works, drainage engineering, structural engineering, fire safety, and disability access,” explains Shane. “It’s a much more detailed approval process that assesses your warehouse project or industrial building from a construction standpoint.”

How to Obtain a Building Permit in Victoria

To secure your Building Permit, you will need to work with a registered building surveyor. The surveyor will assess your application and ensure that it meets all requirements.

Here’s a list of documents you will need to submit:

The approved Planning Permit
Engineering plans (civil, structural, hydraulic)
A septic permit (if applicable)
Fire design
Energy rating report (Section J report)
Soil report
Title documents and any property covenants
National Construction Code-compliant plans (typically drawn by an architect)
The Building Permit application form

Once you submit these documents and pay the required levy, the surveyor will assess your application. If everything meets the necessary criteria, they will issue the Building Permit.

What to Do After Receiving Your Building Permit

Once you receive your Building Permit, you can engage an industrial steel builder to begin construction on your warehouse project or industrial building.

Shane recommends starting early discussions with builders while the permit is still under review. This will help you streamline the building process by finalising early planning, contractor engagement, and other necessary arrangements.

Summary

Prepare site plans, elevation drawings, and title documents.
Apply for a Planning Permit (this process can take 1 month to 1 year).
Once approved, engage a building surveyor and third-party providers like engineers and architects.
Pay the required fees and submit your plans for review.
After approval, you’ll receive your Building Permit.
Engage your commercial builder and begin your industrial building construction.

Remember, permits do have an expiry date, so it’s wise to get started as soon as possible. Steelcorp is here to assist with every step, from the initial planning phase to the final steel construction services.

St Catherine of Siena Catholic Primary School

Wed, 08 Dec 2021 00:49:38 GMT

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Case Study S. 01

St Catherine of Siena Catholic Primary School

Sports cover design and construction for St Catherine of Siena, a Catholic primary school in Geelong, Victoria.

Commercial Steel Building Heights and Sizes

Fri, 12 Nov 2021 01:47:08 GMT

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Commercial Steel Building Heights and Sizes

12 November 2021

Standard Heights, Spans and Bay Sizes for Commercial Buildings

IN BRIEF

Steelcorp fabricates steel buildings with spans ranging from 18m to 36m.
Our standard structure heights range from 4m to 8.85m.
Standard bay sizes are available in widths from 6m to 8m, stretching up to 10m before a girder is required.
Planning your structure with these standard dimensions in mind can help you save on customisation costs.

Standard Structure Spans (widths)

Steelcorp uses several different standard sizes to fabricate our steel buildings, which are typically used as warehouses, factories, food processing facilities, industrial buildings, storage complexes or commercial multi-tenant facilities.

18m, 21m, 24m, 30m, 36m
The span is the width across the front of the structure from one side wall to the other. This is called the apex or gable end, or across the pitch.

Standard Heights

4m, 4.35m, 5.1m, 5.85m, 6.6m, 7.35m, 8.1m, 8.85m
Heights are measured from the ground to the eaves, rather than to the top point of the gable or skillion roof. The eave height is where the gutter line is.

Standard Bay Sizes

6m, 7m, 7.5m, 8m
Bays can be built as wide as 8 metres as standard. Open bays can be stretched to 10m before a girder beam may be required to accommodate large equipment and allow access by various types of machinery. Anything above 8m is considered non-standard.

How Do I Know What Size Structure I Need?

One of the first things to consider when building a commercial steel structure is how big you need it to be. The size of your structure will depend on your overall budget, and what you intend to use it for. It’s important to consider your budget and business plan first before you decide on the right site.

However, knowing some of the standard dimensions we work with can help you plan ahead and get the best structure for your needs. Of course, a bigger structure will generally be more expensive – but if you can plan ahead of time using standard sizes, you can avoid some additional customisation costs.

Likewise, planning for potential future expansion and building a structure that’s big enough to grow with you will ensure you’ve got ample space available for years to come.

Product Warranty for Steel Buildings

Fri, 29 Oct 2021 01:58:58 GMT

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Lifetime Warranty for Steel Buildings: Commercial and Industrial Solutions

29 October 2021. By Aaron Barker , Sales Lead

Does Steelcorp Offer a Product Warranty?

IN BRIEF

Steelcorp offers a lifetime structural warranty on all our steel structures, covering the structural steel members fabricated in-house.
Steel members are hot-dip galvanized to prevent rust and corrosion for at least 100 years.
Components purchased from suppliers, such as COLORBOND® steel, come with their original manufacturer’s warranty.
Our structures are designed to perform with little maintenance, however certain components may need maintenance over time to keep them in the best shape.

Our Lifetime Warranty

Steelcorp is one of Australia’s most experienced design and construct firms. With over 100 years of combined experience, our team knows how to build a structure the right way. Peace of mind is very important for our customers, and that’s why we offer a lifetime structural warranty on all our steel structures.

Whether it is a commercial structure , a custom-designed industrial building , or an agribusiness facility, you can be sure that you will receive a lifetime warranty on the structural components we manufacture in-house. Additionally, all the components that we purchase from suppliers, such as COLORBOND®, are supplied with their original manufacturer’s warranty.

Designed and Built With Care

From the initial design and engineering stages right through to handing over the warehouse project, we take care to design and build your structure the right way so it is strong, practical, and fit for purpose.

Every project is professionally certified by our engineering experts, giving you the assurance that it is structurally sound and built for longevity. Once the design, structural engineering, and certification are locked in, we focus on providing our customers with incredible quality workmanship and excellence in fabrication. Our hardworking manufacturing team uses a stringent quality control process to ensure every component is up to scratch.

What’s Covered in the Lifetime Structural Warranty?

Our lifetime structural warranty covers the structural steel members that we fabricate in-house. At Steelcorp, all our steel is hot-dip galvanised, meaning it won’t rust or corrode, and can withstand very harsh environments. The zinc coating applied to the steel drastically slows down the corrosion process, meaning the steel won’t need any maintenance for at least 100 years.

For components such as COLORBOND® steel, this carries its own manufacturer’s warranty. COLORBOND® steel products are warranted for up to 25 years. Please note that improper installation, such as placing COLORBOND® steel directly in contact with soil or concrete without a membrane, can void the warranty. Ensuring proper installation protects your investment for the long term.

Understanding Material Limitations

We stand behind all our projects. However, if you choose to go with another commercial steel supplier, it’s important to know what you’re getting. Certain components may need maintenance over time to keep them in the best shape. For example, at Steelcorp, we don’t offer painted steel, although many other industrial steel builders do.

A 15-year painted steel coating will satisfy the minimum requirements of a building from an engineering perspective, but this means some maintenance will eventually be required. Cleaning and simple maintenance are part of building ownership. This is especially important in industrial areas where pollutants or diesel fumes can contribute to degradation over time.

Caring for Your Steel Structure

Proper care ensures the longevity of your industrial shed. Rainwater handles most of the cleaning, but annual washing is recommended to remove grime and salts. For properties near the coast, selecting hot-dip galvanising offers robust protection against corrosion. Maintaining gutters by using self-cleaning options, such as half-round gutters, also contributes to long-term performance.

Quality Commercial and Industrial Structures – Guaranteed for Life

If you need help designing a structure that will look great and remain strong for decades, Steelcorp can help. Our expert team has experience in industrial steel buildings, commercial warehouses, manufacturing facilities, rural structures, and more. Our design consultants take the time to visit your site, work with you through the process, and build a tough and reliable structure that will serve your needs for years to come.

Ready to Get Started?

Contact us today to discuss your next warehouse project.
Explore our range of steel construction services.
Learn more about our industrial steel builders and their approach.

Geelong Racing Club

Wed, 20 Oct 2021 04:25:38 GMT

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Case Study S. 04

Geelong Racing Club

Design and construction of twin stable complexes for the prestigious Geelong Racing Club in Victoria.

Extending a Structure the Right Way

Fri, 15 Oct 2021 02:08:50 GMT

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Extending a Structure the Right Way: How to Plan and Build for Future Growth

15 October 2021. By Aaron Barker , Sales Lead

IN BRIEF

Designing the building for potential extension in the future can save you money down the track. Engineering limitations of the original building may mean that an extension is difficult (or impossible).
Planning ahead allows for easier growth and adaptation of the structure to changing needs.
Extensions are best achieved from the gable end, but are also possible from the long side if you consider guttering and roof connections.
In short – the best course of action is to factor in any potential extensions into your initial designs. This will ensure you’re covered for the future as your business grows.

Can You Extend a Structure? How to Extend Your Steel Building (The Right Way)

When it comes to adding more space to an existing building, there are two main approaches: meticulous planning during the design stage or tacking on an extension later.

If you’re constructing a commercial shed or shade structure and foresee needing extra space in the future, it’s best to plan for an extension from the start. Designing a building engineered for future growth saves time, money, and potential headaches. On the other hand, adding extensions to a structure without prior planning can be costly and challenging due to engineering limitations.

Why Planning Ahead Matters

Many of our clients choose to build their warehouse project or shade structures in stages. This phased approach makes sense financially and strategically. By designing a structure that can grow with your needs—or those of your tenants—you ensure long-term flexibility.

For example, one client opted to build their structure as close to the front of their property as possible, leaving room for a rear extension in the future. This forward-thinking approach maximised their land use while keeping future expansion costs low.

How to Extend a Steel Building

If you didn’t plan for future expansion during the design phase, don’t worry. Extensions are still possible with careful assessment of your steel construction service needs, the building's design, and the available site space.

Extending From the Gable End

Extensions from the gable end are often the simplest and most cost-effective solution. By positioning your commercial shed or shade structure to allow space at the gable end, you make future expansion much easier.

Extending From the Long Side

If a gable-end extension isn’t feasible, it’s also possible to extend from the long side of your structure. This approach results in an "M" shaped roof profile with two gable ends sitting side by side. However, this design requires additional considerations, such as box guttering, to manage rainwater effectively.

Don’t Forget the Guttering

Proper guttering is essential for any steel construction service project, especially when adding an extension. Whether you’re joining two rooflines with box guttering or using flashing to connect a free-standing extension, planning for adequate water drainage is critical to maintaining the integrity of your structure.

Plan Your Structure for Future Growth

The most cost-effective and efficient way to ensure future flexibility is to incorporate potential extensions into your initial design. However, if you’re out of space in your current building, there are still ways to expand without compromising the structural integrity of your warehouse project or commercial shed.

Looking to extend your commercial shed, shade structure, or steel building? Our experienced team can help you plan and execute a seamless extension, whether you’re designing for future growth or retrofitting an existing building.

Contact us today to discuss your project and explore how we can tailor our steel construction services to suit your needs.

Case O'Connors

Fri, 15 Oct 2021 01:01:33 GMT

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Case Study S. 08

O’Connors CASE IH

Design and construction of a workshop and showroom for O’Connors CASE IH, an agricultural supplier in Shepparton, Victoria.

Bay Sizes for Steel Buildings

Tue, 28 Sep 2021 03:33:29 GMT

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Bay Sizes for Steel Structures

28 September 2021

Steelcorp’s Standard Bay Sizes

IN BRIEF

Steelcorp’s standard bay sizes for commercial and industrial buildings are 6m, 7m, 7.5m, and 8m. Larger bay sizes up to 10m can be custom-built, but exceeding this may require girder trusses or transfer beams for clearspan openings.
The number of bays you can have in your structure depends on its size, shape, and structural integrity.
Steelcorp offers various bay door options, including steel sliding doors, industrial roller doors, and shutters, or the option to keep bays open with added awnings or canopies.

Available Bay Sizes

When you’re considering building a commercial or industrial building, it pays to know some of the standard sizes that we need to work with. Along with standard heights and spans, bay openings are built to standard sizes too.

Our standard bay sizes are 6m, 7m, 7.5m and 8m. Bays can be built as wide as 8 metres to accommodate large equipment and allow access for machinery, vehicles, delivery trucks and equipment.

You can have multiple wide bays in your hot dip galvanized structure, but the larger the bay, the larger the structural steel members which in turn means more cost. Structural steel makes an ideal material for large-span buildings (find out more about the differences between purlin and structural steel buildings here).

What’s the Maximum Bay Size I Can Have in My Building?

Our engineering team like to take a positive mindset and say that anything is possible, however, it’s always a good idea to consider the most economical option for your design.

Our biggest standard bay size is 8 metres wide, but we can also build custom bays up to 10 metres. Any larger than this and you’ll need to consider girder trusses or transfer beams to allow clearspan openings.

How Many Separate Bays Can I Have?

The number of bays in your commercial building will be dependent on its overall size and shape.

However, the key thing to remember is that when our design team draws up your structure, they will take into account the overall structural integrity of the design and the wind loading of your site. A big factor for wind loading is whether the sides of the structure are open or closed. A structure that has 3 sides clad & 1 side open is more affected by wind loading than a fully enclosed structure or a fully open structure.

What Kind of Bay Doors Does Steelcorp Offer?

We’ve got a wide range of door options to choose from, including steel sliding doors, industrial roller doors, and shutters. Or, if you’re building a smaller structure such as a rural shed , you can do away with doors altogether and keep your bays open, adding a cantilevered awning or canopy to keep the weather out.

Design the Perfect Structure for Your Business With Steelcorp

Our knowledgeable team can help you design the right commercial or industrial building for your needs using our years of experience and understanding in design, structural engineering, approvals and construction processes.

We offer service, quality and strength, all under one roof. Give our team a call for more information on our design process and personalised advice on bay sizes for your structure.

Potential Installation Problems During the Building Process

Tue, 14 Sep 2021 03:49:44 GMT

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Potential Installation Problems During the Building Process

14 September 2021. By Shane Barker. Pre-Construction Manager

What Could Go Wrong During Installation?

IN BRIEF

Several things can slow your project down: bad weather can cause delays during installation, and machine breakdowns or workplace safety issues can also temporarily halt the project.
Human errors like fabrication or drafting mistakes can slow down the project and lead to reworks.
Coordination problems with third-party tradespeople and scheduling issues may cause delays during the construction process.
Despite these potential issues, the Steelcorp team can help you keep your project on track and manage any delays quickly and efficiently.

Common Challenges When Constructing Your Industrial Shed

While we strive for every warehouse project to progress smoothly, challenges can occasionally arise during the installation of your industrial building . Understanding these potential issues ahead of time can help you prepare, resolve problems quickly, and keep your project on schedule.

Natural and Environmental Challenges

Weather is one of the most significant factors that can delay a warehouse project. Unfortunately, unexpected rain or strong winds can postpone work by days or even weeks. Although we plan around weather forecasts, unpredictable conditions can impact the timeline.

Pro Tip: Consider scheduling your industrial steel construction services outside the wetter winter months. As Shane Barker points out, "A good hardstand site prepared before winter can significantly reduce delays caused by poor site access."

Occasionally, machinery issues such as scissor lift or telehandler breakdowns can briefly halt progress. Fortunately, these are usually minor setbacks, as we can quickly source replacements to keep your project moving forward.

Workplace Safety: While rare, health and safety incidents can pause work temporarily. Rest assured, our team follows rigorous safety protocols to minimise risks and ensure a secure work environment.

Communication and Human Error

Even with experienced industrial steel builders, occasional errors in drafting or fabrication can occur. These mistakes may require components to be reworked or reordered, which can slow the project.

Shane Barker explains: “Our trusted commercial steel suppliers help us minimise mishandling and damage during deliveries, but when accidents happen, we act swiftly to resolve the issue.”

To mitigate delays, we maintain open communication with our clients and suppliers, ensuring any issues are addressed promptly.

Coordination and Scheduling Issues

Third-party tradespeople play an essential role in constructing your industrial building. However, because they manage multiple projects, there can be occasional scheduling conflicts. To address this, we work exclusively with vetted tradespeople and maintain clear project timelines.

Engineering Approvals: Foundations and frames require sign-off from engineers. If unexpected issues, such as underground rock shelves, arise, we collaborate with engineers to develop alternative solutions that maintain the integrity of your structure.

On-Site Collaboration: Coordination with electricians, plumbers, and landscapers can sometimes slow progress. For example, underground plumbing in rocky soil may require extra time and expertise.

How We Keep Your Project on Track

At Steelcorp, we understand that building an industrial shed or warehouse is a significant investment. That’s why our project management team works tirelessly to prevent and resolve potential issues. From proactive planning to effective communication, we ensure your steel construction services meet the highest standards.

Engage With Us Today

Ready to bring your vision to life? Steelcorp specialises in custom industrial sheds and warehouse projects designed to meet your needs. Whether you’re looking for expert advice or reliable industrial steel builders, we’re here to help.

Contact us today to discuss your project and learn how our commercial steel supplier network ensures the highest quality materials for your build.

Land Elevation for Commercial Properties

Tue, 31 Aug 2021 04:04:47 GMT

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Land Elevation for Commercial Properties

31 August 2021. By Lionel Allpress , Marketing Lead

Is the Elevation of Your Land a Factor When Designing an Industrial Building?

IN BRIEF

The elevation of the land is an essential factor when designing an industrial shed or building on a sloping site.
Assessing the site’s elevation with a proper on-site survey is crucial to identify any issues with drainage and erosion.
Building on a slope may cost more due to the need for excavation, site levelling, cut and fill, and specialised foundation work.
Steelcorp’s expert industrial steel builders ensure the correct structural components are used to create a durable structure on sloping terrain.

Elevation, Slope, and Terrain

Designing your new industrial shed or warehouse project requires careful consideration of the land’s elevation. Beyond decisions about designs, pricing, and materials, your site’s natural terrain can significantly impact the project’s success.

While some sites are almost perfectly level, it’s more common for properties to have varying gradients that require levelling before construction. Ideally, a flat surface is preferred, but Steelcorp’s steel construction services accommodate a wide range of gradients, ensuring your industrial shed is built to last.

It’s essential to sort out site levelling before construction begins, as Steelcorp focuses on delivering expertly engineered buildings rather than handling site works directly. To make this process easier, we’ve compiled key considerations for building on sloping ground:

Proper site assessment
Budgeting for extra levelling work
Addressing drainage and erosion concerns
Excavation and cut & fill processes
Preparing a stable hardstand base

Sloping Sites: How to Get the Best Result

Assessing Elevation

An on-site consultation is critical when designing any industrial building, particularly on sloping terrain. A proper assessment identifies challenges such as drainage, erosion, and additional construction costs, helping you plan effectively.

During our complimentary on-site discovery session, Steelcorp’s consultants perform an initial site analysis. However, precise surveying may be necessary to address:

Degree and direction of the slope
Natural drainage corridors
Risk of slippage or erosion
Plumbing considerations

By understanding these factors early, you’ll avoid unexpected issues during construction and streamline the design process.

Additional Costs for Levelling Work

Sloping sites often incur extra costs due to excavation, cut and fill, and extended preparation times. While building on flat ground is simpler and more cost-effective, our industrial steel builders specialise in overcoming challenges posed by uneven terrain.

Drainage and Erosion Concerns

Natural water flow across your site influences the positioning of your structure and its drainage requirements. A thorough site assessment ensures that your warehouse project is designed with proper downpipes and plumbing to mitigate erosion risks.

Excavation and Cut & Fill

Cut and fill techniques balance soil from higher areas to lower regions, creating a level base. This method is essential for ensuring proper drainage and erosion control.

From an engineering perspective, structures on fill require reinforced foundations to ensure stability, while drainage considerations favour building closer to the highest point of your site. Steelcorp’s steel construction services ensure these challenges are addressed with precision.

Preparing the Ideal Base

Steelcorp’s engineering designs account for soil conditions to prevent issues like shifting structures, misaligned doors, and slab cracking. A soil test is conducted to:

Identify potential problems with the soil
Ensure the base can support the weight of your industrial shed
Confirm the lifespan and durability of your building

For greenfield sites, a concrete base is often required, particularly for fully enclosed sheds. Even seemingly flat sites may require precise levelling to meet design and engineering standards.

How Steep is Too Steep?

While Steelcorp can accommodate various site gradients, slopes exceeding 10% present significant challenges. In such cases, site works contractors can provide specialised advice for optimal results.

Before construction begins, your design is certified by Steelcorp’s expert engineering partners. This ensures that your industrial building meets the highest standards of durability and functionality, even on sloping terrain.

Why Choose Steelcorp?

Steelcorp is your trusted commercial steel supplier, delivering tailored steel construction services for industrial buildings and warehouse projects across Australia. With expert engineering and a commitment to quality, we’ll help you achieve a durable and functional structure that stands the test of time.

How Does the Approval Process For Commercial Structures Work?

Thu, 26 Aug 2021 02:03:44 GMT

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How Does the Approval Process for Commercial Structures Work?

26 Aug 2021. By Aaron Barker , Sales Lead

IN BRIEF

The approval process for commercial structures involves understanding different levels of approvals, ensuring compliance with council requirements, and obtaining professional assistance.
Level 1 approvals focus on compliance with council schemes and zoning requirements, while Level 2 approvals ensure compliance with national construction codes and Australian standards.
Required documentation includes site plans, elevations, title documents, engineering reports, and application forms for both Level 1 and Level 2 approvals.
Having a professional team including architects, builders and certifiers can streamline the approval process and ensure compliance with regulations.

The 4 Steps to Managing the Approval Process

When embarking on an industrial building or commercial steel building project, navigating the approval process can be challenging. From council regulations to legal requirements, and coordinating with architects and builders, there's a lot to manage. Missing a critical step could delay your project or increase costs.

This guide outlines the 4 key steps to streamline the approval process and help your industrial shed or warehouse project move forward smoothly:

Understanding the different levels of approvals
Knowing what documentation is required at each stage
Leveraging the expertise of a professional team
Proactively preparing while waiting for approvals

Step 1: Understanding Approval Levels

Approval for industrial sheds or commercial structures generally involves two key stages:

Planning Approval (VIC) or Development Approval (NSW)
Building Permit (VIC) or Construction Certificate (NSW)

Level 1: Planning or Development Approvals

This stage focuses on ensuring your structure aligns with local council schemes, zoning requirements, and overlays. For instance, heritage overlays or Aboriginal cultural heritage areas may dictate specific design conditions.

Local councils also assess the external appearance of the structure. Factors like reflective finishes or how the building integrates into the landscape can impact approval. For example, during one project, the council required a client to plant a row of trees to screen the building from view, aligning with local aesthetic standards.

Level 2: Building Permit or Construction Certificate

This stage is mandatory for all projects and focuses on compliance with the National Construction Code and Australian Standards. It involves detailed engineering and design assessments to ensure every aspect meets safety and performance requirements.

On average, the Level 1 process takes 2-3 months, while Level 2 approvals take 4-6 weeks. Together, you can expect a total approval time of 3-4 months, assuming no significant design changes are needed.

Step 2: Preparing the Right Documentation

To expedite the process, ensure you have the following documents prepared:

Level 1: Planning/Development Approvals

Site plan
Elevations
Title documents and covenants (if applicable)
Relevant reports
Completed application form

Level 2: Building Permit/Construction Certificate

Engineering reports (civil, structural, and hydraulic)
Septic permit
Energy rating report (Section J)
Soil report
Fully compliant architectural plans

Step 3: Engage Expert Industrial Steel Builders

Working with experienced industrial steel builders or a commercial steel supplier can save you time and reduce stress. Professionals like architects, builders, and certifiers handle the complexities of compliance and documentation, ensuring a smoother approval process.

While it might seem cost-effective to manage everything yourself, hiring experts often leads to faster approvals and fewer unexpected expenses. Plus, councils are often more responsive to applications prepared by professionals.

Step 4: Be Proactive During Approval Wait Times

While approvals are underway, there are steps you can take to keep your project moving:

Engage electricians and other contractors
Refine your budget and account for any contingencies
Begin minor site preparation, like clearing or levelling

For example, one Steelcorp client used verbal approval to begin prep work in May. By July, they placed their steel order, and by November, their formal approval came through, saving months on their timeline.

Start Your Commercial or Industrial Building Project Today

Securing approvals for your industrial shed or warehouse project doesn’t have to be overwhelming. Steelcorp’s experienced team is here to guide you every step of the way, offering reliable steel construction services to ensure your project’s success.

Call us today to discuss your project or visit our Services page for more details.
Learn More: Explore Episode 3 of our SteelTalk webinar series on our YouTube channel .

Ready to get started? Let Steelcorp's expert team help turn your vision into reality. Contact us today to take the first step in your next industrial building project!

Purlin Structures vs Structural Steel

Tue, 17 Aug 2021 04:18:48 GMT

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Purlins vs Structural Steel: Which is Right for You?

17 August 2021. By Joshua Wiggins , General Manager

Purlins vs Structural Steel: What You Need to Know

IN BRIEF

When it comes to commercial and industrial buildings, structural steel is a better choice over lightweight purlins due to its superior strength and durability.
Shed purlins made of lightweight steel sheets are prone to bending and twisting, making them unsuitable for heavy-duty applications.
Structural steel buildings are made from hot-formed RHS steel members, providing greater structural integrity. They’re also more suitable for large spans.
Structural steel can be customised making it more versatile compared to purlin structures which are limited to standard material sizes.

Structural Steel Offers Strength and Durability

When embarking on a warehouse project or constructing a new industrial shed, longevity is a key factor to consider. Steel—a core component of any industrial structure—is not an area where compromises should be made.

Opting for strong, durable materials may require a slightly higher upfront investment, but the benefits far outweigh the costs over time. That’s why Steelcorp exclusively uses Australian structural steel. Below, we’ll explore the key differences between structural steel and purlins, demonstrating why structural steel is the superior choice for industrial buildings and other commercial projects.

Strong, Durable, and Fabricated to Order

Purlins used in cheaper shed construction are typically cold roll-formed from lightweight steel sheets into C or Z purlin shapes. While cost-effective, this steel is often only 1mm to 3mm thick, making it flimsy and prone to bending or twisting. For industrial steel builders tackling heavy-duty applications like machinery storage or large-scale industrial buildings, purlin structures fall short.

In contrast, structural steel buildings are constructed using hot-formed RHS steel members shaped into H or I beams. These beams can be up to 20mm thick and are fabricated to order. Additionally, they undergo hot-dip galvanization for unmatched corrosion resistance and durability.

Structural steel’s intrinsic strength makes it ideal for steel construction services requiring large spans and heavy-duty capabilities, whereas purlins lack the necessary structural integrity.

Faster and Simpler Installation

While purlin-based structures may seem quicker to install, the reality is different. Each purlin must be bolted to angle brackets and then anchored to the slab, resulting in significant on-site labour.

By contrast, structural steel buildings arrive at the site with prefabricated welded columns and trusses, ready for assembly. These components are engineered for precise sizing, reducing the overall installation time compared to purlin systems. For businesses investing in a warehouse project, this efficiency translates into reduced labour costs and faster project completion.

Customisation for Unique Needs

Choosing structural steel allows for complete customisation of your industrial shed or commercial structure. Because each component is cut and welded to order, the design possibilities are nearly limitless. This flexibility ensures that your building will meet today’s needs while accommodating future growth.

Purlins, on the other hand, are constrained by standard material sizes and limited spans of up to 20 metres. For large industrial buildings, this limitation makes purlins unsuitable. Structural steel spans can exceed these restrictions, offering a scalable solution tailored to your business.

Safety and Compliance

In high-wind areas or locations with stringent building codes, structures relying on purlins may fail to secure approvals due to their limited strength. Structural steel buildings, however, offer the resilience required to meet even the most demanding wind rating requirements.

If safety and compliance are priorities for your industrial shed or commercial building, structural steel is the clear choice.

Conclusion: Structural Steel is the Clear Winner

While purlins may be suitable for small backyard sheds, structural steel is the only logical option for industrial steel builders tackling large-scale projects. Its unmatched strength, durability, and design flexibility make it ideal for steel construction services in commercial and industrial applications.

An Australian-made Steelcorp industrial building offers everything you need to future-proof your business. Contact our team today to discuss your next project—we’re here to help.

Why Pay More For a Steel Building?

Tue, 03 Aug 2021 05:12:02 GMT

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Why Pay More for Steel Structures?

3 August 2021. By Joshua Wiggins, General Manager

IN BRIEF

An average industrial shed costs around $3,000 to $3,500 per square meter for a complete turnkey installation. Investing in a high-quality structure provides better ROI and long-term value while avoiding future repair costs. Steelcorp offers Australian-made steel buildings with a lifetime structural warranty, featuring hot-dip galvanised steel frames for exceptional durability with minimal maintenance. Building sooner, rather than later, can help mitigate inflation's impact and deliver greater value. Choosing cheaper prefabricated structures may lead to higher maintenance costs, whereas investing in quality gives you more usable space for your business needs.

Why Invest in a Quality Steel Building?

When it comes to an industrial building or warehouse project, it can be tempting to go for the cheaper option upfront. But when investing in a structure designed to stand the test of time, paying a little more for quality is a decision that will pay off in the long run.

We often receive inquiries about the costs of a warehouse or industrial shed, and we’re always upfront about the difference between Steelcorp’s high-quality solutions and those of our competitors. While our pricing may be at the premium end of the market, it reflects the superior value and durability we offer.

Weighing the ROI of a High-Quality Structure

Spending more on a quality structure means better value over time. Opting for the cheapest deal doesn’t always mean the best value—it’s essential to consider the long-term return on investment (ROI). A commercial steel supplier like Steelcorp offers structures that last, minimising future repair costs and maintenance issues.

What Does ROI Look Like in Real Terms?

Consider a farmer storing hay in an inferior shed. If left exposed to the elements, the hay may only last six months, yielding minimal profits. However, if the hay were stored in a steel construction warehouse, it could last twice as long, boosting profits significantly over the course of the year.

While the initial cost might seem higher, investing in a quality industrial shed can quickly pay for itself, especially as it enhances the value of your property. A well-built structure provides more space, better usability, and long-term protection for your business operations.

The Influence of Inflation on Building Costs

“The best time to buy was yesterday. The second-best time is now.”

Delaying the investment in a high-quality steel building means you risk losing value due to inflation. The cost of steel and other raw materials continues to rise, which can impact the cost of construction projects . By building now, you can lock in current prices and avoid the inevitable price increases in the future.

Choosing to work with industrial steel builders now, rather than later, ensures that your structure will continue to deliver value long into the future.

Lifetime vs. Limited Warranties: What’s the Real Difference?

At Steelcorp, we offer a lifetime structural warranty on all our steel buildings, ensuring that, decades from now, we’ll be there to address any issues. Many competitors, however, use cheaper materials like painted steel frames, which may only last 20 years and don’t come with the same long-term commitment.

Lifetime warranties on hot-dip galvanised steel frames provide the peace of mind that your investment will last, avoiding the long-term costs associated with inferior materials.

Are You Really Getting What You Pay For?

Just like the Sydney Harbour Bridge, structures with painted steel frames require constant maintenance due to corrosion, particularly in harsh environments. Steelcorp's industrial steel construction services ensure that your structure is built to last without constant upkeep.

Reducing Long-Term Maintenance and Repair Costs

Although some prefabricated industrial sheds might appear to be a good deal, their low-quality materials often result in significant maintenance costs within just a few years. Corrosion, damage, and deterioration are common in cheaper builds, which can quickly become unsafe or unusable.

A commercial structure built with high-quality materials, like our hot-dip galvanised steel, reduces these ongoing costs and ensures that your structure is functional and safe for years to come.

How Much Does a Commercial Structure Cost?

To give you a sense of pricing, an average warehouse project can cost around $3,000 to $3,500 per square meter for a complete turnkey installation. If you're opting for a structural kit installation, the cost drops significantly, averaging $500 to $700 per square meter.

While these numbers might seem simple, they don’t account for the experience and expertise that Steelcorp brings to every project. We’ve built hundreds of industrial steel buildings across Victoria and NSW, ensuring that each structure meets the highest standards.

Additionally, our steel construction services go beyond just building. We assist with permits, council approvals, and the full design process to ensure a seamless experience from start to finish.

Why Choose Steelcorp for Your Industrial Building?

At Steelcorp, we pride ourselves on offering steel buildings that deliver unmatched durability and quality. Our lifetime warranty covers the hot-dip galvanized steel frames, ensuring long-term protection from rust and corrosion. Our COLORBOND® roofing and Australian-made rainwater components are specifically designed to withstand Australian conditions, providing your building with the protection it needs.

Choosing Steelcorp means you’re not just getting a shed; you’re getting a comprehensive solution that includes expert installation, high-quality materials, and ongoing support.

5 Things to Consider When Designing a Commercial Structure

Thu, 29 Jul 2021 00:54:07 GMT

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5 Things to Consider When Designing a Commercial Structure

29 July 2021. By Joshua Wiggins , General Manager

Many people overlook long-term needs when designing a commercial shed or warehouse project . The result? When your business expands or changes, the structure may need costly extensions—or, in some cases, an entirely new build. These unexpected expenses can add up significantly.

The best approach is to get the design right the first time. Consider the purpose, features, location, and potential return on investment of your steel construction service to avoid future costly upgrades.

Building a commercial structure could be the most significant investment of your career. So, take your time, conduct thorough research, and ensure you’re making the best design choices right from the start.

Planning for future business growth and carefully evaluating your location will help set the foundation for a commercial structure that adapts to your needs for years to come.

5 Key Points to Consider When Designing Your Structure

ROI (Return on Investment)
Land
Ensuring the Structure is Purpose-Built and Aligns with Your Business Plan
Office Space Requirements
Features and Add-Ons

Let’s explore these points in more detail.

1. Return on Investment

One major consideration is to avoid overcapitalising on your investment. For a substantial project, such as a multi-million-dollar commercial shed, achieving a good ROI is crucial.

Begin with a detailed assessment of your location. Research the area, examine real estate trends, and ensure your structure will be suitable both for current use and potential future use that aligns with the area.

Review your business plan to forecast potential growth over the next decade. Consulting with your management team and financial advisors will ensure alignment between your business goals and the structure’s design. Spending sufficient time in this early planning stage can prevent costly fixes later.

For instance, one client completed their warehouse project only to realise two years later that the roof height was insufficient, requiring a total rebuild—a preventable and expensive oversight.

If future expansion is part of your business plan but you lack the immediate capital, consider a design that allows for scalable growth. For instance, your structure could be engineered with extra bays, easily incorporated when you’re ready to expand.

2. Land

The size and characteristics of your land play a pivotal role in the design process. However, unseen elements can sometimes be the most challenging.

Your land must accommodate not only the structure itself but also setbacks, vehicle access, truck turning space, and landscaping requirements set by your local council.

Begin by researching the building envelope—the usable portion of your land where construction is permitted. This ensures you can maximise your design without forced compromises.

We had a client who designed a perfect steel structure on their property, yet overlooked a 14-meter easement along one side. Fortunately, the land size allowed us to adjust the design without major impact. Still, this complication could have been avoided with early research on property overlays.

Remember, easements—particularly drainage easements—can limit certain uses, such as driveways. Do your homework to ensure your land supports your ideal structure.

3. Purpose-Built

Your structure should be tailored to meet your business needs, operations, and future plans. For instance, if you’re constructing a warehouse , it should accommodate pallet racking, loading docks, and protective awnings. Manufacturing facilities may require space for a gantry crane, while storage facilities for flammable goods need robust fire safety systems.

If you’re an investor building a commercial shed, consider the needs of local businesses. A specialised or multipurpose facility can increase your investment’s value, especially if there’s demand in the area. Partnering with a potential tenant during the design phase can further enhance the building’s functionality.

Purpose-built design is critical for ensuring practicality and usability in the long term.

4. Office and Fitout Considerations

The office component of your steel construction service should be integrated into the overall design. Assess whether an internal or external office aligns better with your business goals.

Internal Offices : These are cost-effective, often designed by adding an extra bay to the structure and incorporating a mezzanine over enclosed office space. This approach increases storage and allows the building to be engineered as one unit.
External Offices: Some clients prefer a distinct commercial feel with separate office spaces, which may enhance the business’s professional appeal.

Depending on your industry, you might also need a showroom, event space, or conference room. By planning the structure and office simultaneously, you avoid tacking on office needs later, saving both time and money.

5. Features and Additions

Consider any additional features, such as awnings, facades, glazing, and canopies, in the initial design stage.

Awnings : These are ideal for expanding outdoor storage and creating practical loading areas.
Gantry Cranes : Even if not immediately needed, allowing for one in your initial design can simplify future installations. For example, Steelcorp’s Wangaratta factory was engineered 15 years ago to accommodate a crane, making its recent installation seamless.
Façades and Panels: Tilt panels and dado walls serve as fire barriers and add to the building’s durability, while architectural glazing and decorative canopies enhance visual appeal.

With the right planning, your commercial structure can have features that support both current and future functionality.

Steelcorp is Here to Help You Plan for Success

In summary, research, planning, and foresight are essential for a successful commercial structure project. Our team specialises in designing and building commercial, industrial, education , and equine facilities. We’re here to guide you every step of the way to ensure your structure serves your business for years to come.

This is a summary of Episode 2 of our SteelTalk webinar series. Take a look at our YouTube channel for more webinars on commercial structures .

Gutters for Commercial Buildings

Tue, 20 Jul 2021 05:52:21 GMT

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Gutters for Industrial and Commercial Buildings: A Complete Guide

20 July 2021. By Shane Barker , Pre-Construction Manager

Understanding Gutters for Industrial Sheds and Commercial Structures

When planning a new industrial shed or warehouse project , selecting the right guttering is critical for ensuring your building’s durability and compliance with Australian standards. Gutters not only manage rainwater effectively but also play a key role in protecting the structure from water damage.

This guide covers the key considerations for gutters in industrial buildings, including design recommendations, regulatory compliance, and the best gutter types for steel construction services.

Design Recommendations and Guttering Regulations

Every industrial steel builder and commercial steel supplier must adhere to the National Construction Code (NCC) and other Australian standards when designing roof drainage systems. These regulations are in place to ensure buildings are safe, durable, and built to withstand Australia's challenging weather conditions.

Here are the key regulations to consider:

National Plumbing and Drainage Code AS/NZS 3500.3:
This code provides calculations to determine the roof’s surface catchment area and the appropriate gutter size based on slope, gradient, and rainfall intensity in your location.
NCC Volume One, Performance Requirements FP1.2 and FP1.3:
This section focuses on large commercial buildings, ensuring rainwater is directed away from the structure and managed effectively to prevent flooding and water damage.
NCC Volume Two, Part 3.5.2:
Relevant for smaller sheds and residential-style structures, this section ensures compliance for buildings subjected to extreme rainfall events.

By following these guidelines, you’ll create a guttering system that aligns with legal requirements and protects your industrial building for decades.

How to Navigate Guttering Design Requirements

Interpreting these codes can be complex. That’s where our expertise comes in. Steelcorp specializes in steel construction services for industrial sheds and commercial structures. We can guide you through compliance requirements, ensuring your building design adheres to all relevant standards while meeting your specific needs.

For more details on council approvals, visit our Journal.

Recommended Gutters for Industrial Sheds and Steel Buildings

At Steelcorp, we recommend using Stramit® gutters, known for their durability and suitability for steel structures. Below are the options we commonly use:

Fascia Gutters:

Made from high-tensile steel for long-term performance.
Coated with Zinc, Aluminium, and Magnesium alloy for superior corrosion resistance.
Available in a variety of COLORBOND® colours to match your design.

Half-Round Gutters:

Feature a curved profile for self-cleaning and high water-carrying capacity.
Ideal for warehouse projects and industrial buildings in high-rainfall areas.

Custom Box Gutters:

Tailored to your building’s size and rainfall intensity.
Minimise downpipes for a streamlined appearance and improved cost-efficiency.

Choosing the right gutter depends on your building’s size, location, and intended use.

Why Guttering Matters for Steel Structures

The guttering system of an industrial shed or commercial building is more than just a functional component. It ensures:

Compliance with local and national regulations.
Protection from water damage and structural issues.
Longevity of the building by managing rainwater effectively.

Steelcorp’s team of experienced designers will recommend gutter systems tailored to your specific requirements, ensuring reliable performance and compliance with all standards.

Contact our team to learn more about our process and how to get a structure that is resistant to the elements for decades to come.

How Long Does it Take to Build A Commercial Structure?

Wed, 07 Jul 2021 06:02:42 GMT

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How Long Does it Take to Build an Industrial Shed o r Commercial Structure?

7 July 2021. By Joshua Wiggins , General Manager

How Long Does it Take to Build Your Structure?

IN BRIEF

In Victoria, Vicsmart planning approvals can take around 10 days, but standard planning permits take up to 60 days. Meeting the specific conditions of the planning permit can take around 5 weeks.
Digital modelling of the structure’s design is the next step, which takes around 2 weeks.
Then we source Australian steel and all the other components, which has a lead time of around 4 to 5 weeks. Structures take at least a week to fabricate in our factory, then an additional 2 weeks for galvanising .
All up, the kind of commercial and industrial structures we normally handle can take 4 – 6 months to complete if weather and site conditions are favourable.

Understanding the Timeline

The idea of building the perfect industrial shed or commercial warehouse has been on your mind for a while. You can picture it clearly, and now you're ready to bring it to life. But the big question remains: how long will it take to complete my warehouse project?

“Designing and building the perfect structure is what we specialise in,” says Steelcorp’s Business Development Manager, Shane Barker .

“After constructing hundreds of buildings over the years, we’ve developed a reliable process for estimating timelines. Of course, every project is unique, but there are some key factors that influence how long it takes.”

Let’s explore these factors to give you a better understanding of the timeline for your next industrial building.

Permits and Approvals

The first step in any warehouse project is obtaining the necessary permits. At Steelcorp, we oversee the building permit phase, liaising with local councils and certifiers to keep things on track.

How long do permits take in Victoria?

Shane explains, “In Victoria, Vicsmart applications, suitable for certain structures, take around 10 days. For others, a standard planning permit may take up to 60 days.”

Once planning is approved, you’ll need to meet permit conditions, which could include drainage requirements, engineering plans, energy rating reports, or soil tests. This stage usually takes 4–5 weeks. Once all conditions are met, the building permit can be issued.

Tip: Having qualified architects prepare your plans can streamline the approval process and prevent delays.

Digital Modelling: Visualising Your Industrial Shed

After permits are secured, our design team creates detailed concept drawings of your industrial steel building. These drawings help you visualise the final structure and ensure everything is accurate before moving to the next stage.

Depending on our workload, this step typically takes around 2 weeks.

Steel Availability and Lead Times

The availability of materials is a critical factor in the timeline. At Steelcorp, we only use premium-quality Australian steel to ensure your structure stands the test of time.

“Lead times for steel are generally consistent,” Shane explains. “However, as steel is a commodity product, occasional fluctuations can occur. Typically, sourcing steel takes 4–5 weeks.”

This stage also includes procuring fixtures, insulation, guttering, and other components essential for your project.

Current Project Pipeline

Once materials are ready, your project is slotted into our manufacturing pipeline. Our state-of-the-art factory and skilled fabricators ensure your structure meets the highest standards.

For instance, a basic industrial shed might spend 5–6 days in the factory, followed by up to 2 weeks for galvanising, depending on the galvaniser's workload.

Weather and Site Conditions

While we strive to keep projects on schedule, some factors are beyond our control:

Weather: Rain or high winds can cause delays, particularly during roof installations, as safety remains our top priority.
Site Conditions: A flat, dry, and accessible site speeds up construction. However, some sites may require soil stabilisation, access road upgrades, or stormwater management to meet project requirements.

Estimated Timelines

So, how long should you expect?

Farm sheds: Typically 3–4 months from start to finish.
Commercial and industrial buildings: Structures like warehouses, factories, or multi-tenant facilities take 4–6 months due to their complexity and additional requirements.

These estimates include every step, from initial consultation and permit approvals to fabrication and final construction.

Let’s Bring Your Project to Life

Whether you're planning an industrial shed, a warehouse project, or a custom-designed commercial structure, Steelcorp's experienced team of industrial steel builders is here to help.

Get in touch with our building design consultants to discuss your project today. We’ll provide clear timelines and guide you through every step, ensuring your new space meets your vision and stands the test of time.

Commercial Building Costs

Fri, 25 Jun 2021 06:17:24 GMT

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Commercial Building Costs: How Much Does a Commercial Building Cost?

25 June 2021. By Aaron Barker , Sales Lead

How Much Does a Commercial Building Cost?

IN BRIEF

The cost of a commercial building depends on factors like size, features, materials, and specific project requirements. Options such as roller doors, mezzanine levels, and awnings can add to the overall cost of your commercial shed or warehouse project. Materials like COLORBOND® or ZINCALUME® and options for hot dip galvanising contribute to durability, though they may increase initial costs. Additionally, opting for comprehensive project management instead of a DIY approach impacts the overall project budget.

Critical site preparation is essential for a successful building outcome, ensuring a safe and structurally sound foundation for your steel construction service.

What Affects the Cost of Commercial Buildings?

As one of Victoria’s leading companies in steel construction services, our team frequently fields the question, “How much will this cost?” There are many factors to consider when investing in a commercial building, especially for businesses looking to maximise space and durability. While size is a primary factor, other considerations will affect your overall budget. Here, Steelcorp’s Sales Lead, Aaron Barker, explains key cost drivers to help you make informed decisions for your commercial shed or warehouse project .

Size

Size is often the most significant factor affecting your project’s cost. Naturally, a large warehouse project with custom features will be more costly than a simpler rural shed. When planning, consider future expansions to ensure that your structure will accommodate growth for years to come.

Roller Doors, Windows and Openings

Steelcorp can tailor your commercial shed with a range of doors, windows, and access points to suit your needs. Options include high-bay roller doors, sliding doors, and personal access doors .

“It’s a good idea to plan both for current requirements and potential future needs when selecting openings,” says Aaron. “A practical space adaptable to various functions ensures flexibility if your business operations evolve.”

Adding a Mezzanine Level

Mezzanines are a popular addition, providing a cost-effective way to add storage, office, or open areas. Adding a mezzanine can transform your warehouse project into a functional, multi-use space.

“For those intending to lease the building, a mezzanine can significantly increase rental income,” Aaron notes.

COLORBOND® or ZINCALUME®?

The choice between COLORBOND® and ZINCALUME® often comes down to preference. Both materials offer excellent corrosion resistance. COLORBOND® is available in various colors, ideal for professional spaces, while ZINCALUME® is cost-effective but prone to dulling over time. Be sure to verify if ZINCALUME® is approved by your local council.

Explore our detailed comparison of COLORBOND® vs. ZINCALUME® to find the right choice for your project.

Do You Need Hot Dip Galvanising?

At Steelcorp, we recommend hot dip galvanising to enhance the longevity of your steel structure. Painted steel requires repainting every 15 years, while hot dip galvanising ensures long-term durability.

“Hot dip galvanising may add to the upfront cost, but the benefits far outweigh it, providing lasting protection for your investment,” explains Aaron.

Internal Cladding and Partition Walls

Internal design significantly impacts functionality. From efficient storage layouts to customer-facing spaces, interior partitioning can optimise a building’s usability. Consider partition walls and internal cladding to create a professional and organised environment within your commercial shed.

Awnings and Canopies

Cantilevered canopies, awnings, and skillion roofs are worthwhile additions that protect your structure from weather and increase usable outdoor space. For properties with frequent deliveries or sensitive materials, weather protection structures provide essential shelter.

End-to-End Project Management vs. DIY

Navigating building permits can be complex and varies across Victoria. Steelcorp offers end-to-end project management to help with the application and approval process, ensuring your commercial shed meets local building standards and requirements.

Excavation, Levelling, and Site Preparation

Proper site preparation is crucial. Ensuring a level, compact site with a concrete base is essential for commercial buildings, enhancing usability and structural integrity.

“Good preparation sets the foundation for a stable structure,” says Aaron. “Even if your site seems flat, additional grading may be needed to create an ideal base for construction.”

Service, Quality, and Strength – All Under One Roof

Choosing the right design and construction partner is vital. Steelcorp, one of Wangaratta’s respected companies, is committed to excellence in steel construction services. Specialising in commercial sheds, warehouses, and industrial structures, we use Australian-made steel to ensure quality.

Get in touch with our team for a detailed cost assessment and an itemised proposal, tailored to help you understand every aspect of your project.

Commercial Structure Requirements in Victoria

Fri, 11 Jun 2021 06:31:58 GMT

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Building a Commercial Steel Structure

11 June 2021. By Dale Barker , Operations Manager

What is Required When Building a Commercial Structure?

IN BRIEF

Designing a commercial structure in Victoria involves various regulatory considerations, such as property overlays, setback requirements, drainage, car parking, and vehicle access. In addition, landscaping and soil reports, as well as Section J reports, are required to ensure energy efficiency and compliance.

Steelcorp offers guidance throughout the Council approval process, helping to simplify these requirements and support your commercial structure project.

A Quick Guide to Commercial Structure Requirements in Victoria

Planning a commercial building project in Victoria? It's essential to understand local building requirements to ensure a smooth approval process. Navigating these guidelines can sometimes be challenging, especially regarding how your new structure interacts with its surroundings.

From vehicle access and parking to drainage and council-owned assets, various factors play a role in your commercial structure's design and location. To help you get started, we’ve outlined the main aspects to consider when building a commercial structure.

If the requirements seem overwhelming, Steelcorp is here to help with every step of the planning and design process . Our experienced team can guide you through all necessary steps for a seamless Council approval journey.

Property Overlays

Some properties in Victoria have overlays that can restrict where you can build on the site. These overlays map essential site features and outline restricted zones, such as bushfire areas, heritage zones, rail corridors, flood zones, and environmental protection areas.

For example, Steelcorp’s head office in Wangaratta is located within an industrial zone that also includes a bushfire-prone area and a vegetation protection overlay.

Using tools like VicPlan , you can determine which overlays affect your property. Steelcorp’s team can help you navigate these regulations to achieve optimal results for your build.

Setback Requirements

In the initial stages of a warehouse project, you’ll need to account for setback distances, which define how far your commercial shed or other structure should sit from the property boundary. Setbacks depend on factors like zoning regulations , the structure’s size, and the positioning of neighbouring properties.

Setbacks generally range from 3m for side boundaries to about 6m for street frontages. For properties along highways or other classified roads, the required setback may be greater than for properties adjacent to local streets.

With detailed knowledge of local guidelines, Steelcorp can help you incorporate accurate setback measurements in your project plans.

Vehicle Access & Car Parking

Proper planning for vehicle access and parking is critical in commercial projects. Council requirements often mandate ample on-site parking for staff and visitors, along with loading areas for deliveries, to prevent unnecessary strain on public street parking.

When planning vehicle access, ensure adequate space for manoeuvring trucks and disabled parking that complies with accessibility standards.

Drainage & Stormwater Management

Effective drainage is essential to prevent water-related damage. Council guidelines often require a drainage system design from a qualified engineer, capable of managing stormwater during extreme weather events, such as a 1-in-100-year flood.

Both above-ground and underground drainage solutions—like guttering systems, water retention tanks, and underground storage—may be considered to ensure compliance and protect neighbouring properties from potential runoff. Steelcorp can work with engineers to find drainage solutions that meet these regulations.

Landscaping & Soil Reports

Landscaping requirements ensure that commercial structures blend into their surroundings. Typically, a 3m setback is required for garden beds, but the specifics can vary by council. Some areas, like rail corridors or parks, may have additional landscaping requirements for environmental sensitivity.

Soil reports are also crucial for structural soundness, examining factors such as excavation needs, water seepage, and optimal footings. Steelcorp can assist in arranging these reports to ensure your commercial shed or warehouse project is built on solid ground.

Section J Reports

Section J reports assess the energy efficiency of commercial buildings. This report outlines recommendations for heating, cooling, and ventilation needs, aiming to reduce emissions and energy costs. Required for all Class 2-9 buildings in Australia, this report is an essential part of the Council approval process.

Get in Touch for Expert Advice on Your Commercial Shed Project

If you’re seeking guidance on designing a new commercial shed, warehouse project, or other steel structure, Steelcorp’s experienced team is here to help. With extensive knowledge across commercial sheds, warehouses, manufacturing facilities, equipment storage structures, loading dock canopies, and high bay storage solutions, our team specialises in a wide range of steel construction services tailored to your unique needs.

Our design consultants collaborate with you throughout the planning and design process, ensuring you receive a commercial shed or steel structure that aligns perfectly with your project requirements. Contact us today to get started.

CFA Wodonga

Tue, 08 Jun 2021 04:13:38 GMT

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Case Study S. 06

CFA Wodonga

Design and construction of an asset storage facility for the Country Fire Authority in Wodonga, Victoria.

Recopak Machinery

Sun, 30 May 2021 05:34:40 GMT

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Case Study S. 03

Recopak Machinery

Design and construction of a warehouse and office for Recopak, a machinery manufacturer in Cobram, Victoria.

Insulation for Steel Buildings

Fri, 28 May 2021 06:40:47 GMT

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Insulation for Steel Buildings

28 May 2021

Types of Insulation for Steel Structures

IN BRIEF

The Building Code has specific insulation requirements for different building classes.
Steelcorp offers two types of insulation: Kingspan Insuliner and Fletcher Permastop blanket insulation.
High-quality insulation costs more, and insulating the walls, as well as the roof, will bump up the cost of your project.
Both insulations are NCC and AS/NZS compliant, water-resistant, and durable.

Steel Building Insulation

The National Construction Code (previously the Building Code of Australia) has a requirement for building insulation for various types of structures.

This encompasses a range of building types, including commercial, rural and residential structures. All of these steel-framed structures are subject to different thermal and acoustic insulation requirements, which differ depending on the class of building.

If your structure is a small rural storage shed, it’s likely that your steel frame insulation requirements will be different to those of a large commercial building. Knowing the class of your structure is the first step to understanding how to insulate your building – the Steelcorp team can help you with this process.

In general, any insulation should be:

Water-resistant and unaffected by moisture
Durable and resistant to rodent and insect damage
NCC (National Construction Code) compliant
AS/NZS 4859.1 compliant
Have the appropriate flammability index in accordance with NCC requirements

What Types of Insulation Does Steelcorp Offer?

At Steelcorp we offer two types of insulation for your structure: Kingspan Insuliner and Fletcher Permastop blanket insulation.

These products are specifically designed for commercial and industrial metal-clad roofs and walls, such as those found in storage units and warehouses.

Features of Kingspan Insuliner

Kingspan Insuliner has excellent thermo-reflective insulation properties and advanced fire performance characteristics, achieving a Group 2 classification to NCC fire ratings for wall and ceiling linings. A Group 2 fire performance classification means that the product can be used in most areas of buildings apart from fire-isolated exits and fire control rooms.

Insuliner provides 3-in-1 insulation, vapour barrier and radiant barrier protection. It is NCC 2019 and AS/NZS 4859.1:2018 compliant and has a Flammability Index ≤ 5.

Why We Use It

This insulation is made from a closed-cell core sandwiched between reflective foil facings to create the silver internal lining you commonly see inside a large commercial structure. Because it’s designed for warehouses and commercial or industrial buildings where the insulation acts as the wall or ceiling lining, it’s our wall insulation of choice.

Features of Fletcher Insulation Permastop Building Blanket

An Australian Made product, Permastop building blanket provides excellent thermal insulation properties, keeping buildings cooler in summer and warmer in winter. It minimises the risk of condensation and helps to reduce energy usage, saving you money.

This glass wool bio-soluble insulation meets AS1530.3 (0,0,0,1). Additionally, the glasswool component meets AS/NZS1530.1 for Non-Combustibility, and the reflective foil facing component meets BCA flammability index requirement of ≤5.

Why We Use It

Permastop is a thick, soft, blanket-style insulation made from up to 80% recycled content. It is specifically designed to provide effective thermal and condensation control for metal roofs, plus it has excellent acoustic properties and helps to reduce rain noise.

Advice on Insulating Your Commercial or Industrial Building

The Steelcorp team is here to help with straightforward advice on the different insulation options for your structure – give us a call to find out more.

Fire Safety in Commercial Buildings

Mon, 17 May 2021 06:50:02 GMT

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Fire Safety in Industrial Sheds and Commercial Buildings: What You Need to Know

17 May 2021. By Dale Barker , Operations Manager

Fire safety is a critical consideration when undertaking a warehouse project , commercial shed, or other steel construction services. Ensuring compliance with regulations and implementing best practices can safeguard both your building and its occupants. This guide explores essential fire safety elements, focusing on construction methods, materials, and emergency systems.

Fire Safety in Building Construction

Effective fire safety incorporates three key areas:

Materials: Opt for fire-resistant materials like steel, which is non-combustible and ideal for constructing safe and durable structures such as shade structures and commercial sheds.
Construction methods: Techniques like separating external walls or using firewalls can contain fires and limit damage. For instance, firewalls dividing a building into sections can help maintain compliance with the National Construction Code (NCC) by keeping each section under the 500 sqm limit.
Emergency systems: Devices like smoke alarms, evacuation lighting, and clearly marked fire exits ensure occupant safety during emergencies.

Know Your Building Classification

The NCC classifies buildings into categories from Class 1 to 10, which determine fire safety requirements. Typical commercial shed and warehouse project classifications include:

Class 7: Storage-type buildings such as warehouses or wholesale facilities.
Class 8: Factories used for production, assembly, or repair, like mechanic workshops or abattoirs.
Class 10a: Non-habitable structures like private sheds or garages.

For farming structures, classifications depend on their use and size. A shade structure for a single tractor may be Class 10a, while a larger shed housing multiple machines could be Class 7a or Class 8. Your local council or the Australian Building Codes Board can help clarify classifications.

I Know What Class My Building Is: What’s Next?

If you’ve determined the building class that your structure will fall under, you can get some more detailed information from the National Construction Code itself.

Many clauses in the Code make reference to the building class, which is why it’s handy to know before you determine exactly what fire safety measures you need to take.

Your design and construct partner will be able to provide advice on the specifics of your building, however here are some general things to keep in mind.

General Guidelines for Fire Safety in Buildings

General construction: Steel-framed buildings are much more resistant to fire than timber, so opting for a full steel building or commercial structure is a good first step. Steel is non-combustible whereas timber is combustible.
Fire-safe external walls: External walls and eaves need to be capable of withstanding an hour-long ‘heat flux’ test, resulting in minimal structural damage to the exterior and a very minimal combustion effect on surrounding buildings. Heat flux is similar to thermal conductivity: materials that have a fire safety rating have to show fairly low energy transfer.
Smoke alarms: Occupants must be provided with an automatic warning if smoke is detected so that they can evacuate safely (ie: a smoke alarm). Alarms should be connected to the mains power and be designed in an interconnected manner.
Containing the spread of fire: External walls that are close to the boundary of your property (or a certain distance from another building in the same complex) must meet special criteria to help contain the fire within your own property. Examples of these special requirements are compliant fire wall construction details; concrete panels, Fyrchek plaster (a fire-rated wall system that is a variant of Gyprock), and brick walls, all of which can help contain a fire and stop it from spreading.
Lining materials and guttering: Any sarking used in the roof must have a flammability index below 5. Fascias, guttering and flashings should be made of non-combustible materials.

Fire Exits

Allowing for a safe exit from the building needs to be factored in when designing your space. The exact number and location of fire exits will vary depending on the size and design of the building, and any fire doors need to be installed so they open outwards.

Fire Extinguishers

Keeping fire extinguishers at the ready can make all the difference, so it’s important to follow the recommendations in the Code. Extinguishers should be the appropriate type for the flammable materials you have on site, and should generally be located near exit doors.

Access by Emergency Services in the Event of a Fire

As with any type of building, emergency access is critical to minimising the damage associated with a fire. Keeping your driveway and other accessways clear at all times and making sure any firefighting equipment is in good working order will make it easier for firefighters to manage a blaze at your site.

Emergency or Backup Lighting

In the event of a fire, it’s highly possible that you will lose power. This means emergency lighting needs to be installed to ensure anyone inside can easily see illuminated fire exit signage and safely leave the building. Emergency lighting runs off a completely separate circuit or battery system, and it should be installed so that the path to exit is easily visible throughout the entire building.

Post-Construction: Protecting Your New Structure

Of course, once your structure is built you want to protect it! If you’re in a bushfire-prone area or in a rural location, take a look at our article on protecting your structure from fires.

Advice on Fire Design Requirements for Commercial Buildings

Our team are here to help throughout the entire process, from planning to construction. If you have any questions about fire and safety requirements for your commercial, industrial or rural building project, give our friendly team a call.

Australian Made Approval

Fri, 07 May 2021 06:56:21 GMT

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Australian-Made Steel Structures

17 May 2021

Steelcorp Gets the Australian Made Stamp of Approval

IN BRIEF

Steelcorp has received official Australian Made accreditation, ensuring quality and support for the local economy.
Choosing Australian Made products means your structure is designed for our harsh and challenging environments.
Buying Australian Made products helps create jobs and positive economic activity.

Benefits of Buying Australian Made Products

We’re proud to have secured official Australian Made accreditation from the country’s official regulator, confirming that Steelcorp is indeed ‘Australian for shed!’

So what does this mean for you?

1. You Get Quality Materials That Last

We don’t take shortcuts and that means we use quality Australian Made components in every project. From tough Bluescope steel products such as COLORBOND® sheeting, to insulation from reputable Australian producers such as Bradford, we’re committed to championing Australian Made products throughout our whole supply chain.

2. You Make a Real Contribution to The Economy

The flow-on effects of your purchasing decisions can make a real difference to our economy. When you buy Australian Made, you’re helping to support local businesses and communities by keeping locals employed and keeping profits here in Australia.

3. You Get a Structure That is Designed for Our Harsh Environment

Because we’re locals, we understand what it takes to build a steel structure that will stand the test of time. Your building needs to endure baking sun, snow, storms and winds, not to mention be rugged enough to stand up to the knocks, dents and scrapes of everyday life. We source quality materials from Australian manufacturers, so we can confidently give you a lifetime structural guarantee on our structures.

4. You Can Tap Into Our Decades of Local Experience

Steelcorp is a family business that has been around since the turn of the century, owned and operated by Wangaratta locals. From our factory in North East Victoria, we can design a building that’s fit for purpose, plus we’re always available to provide quick responses to enquiries, tapping into more than 100 years of combined industry experience.

Three more reasons to choose Australian Made and Owned

Your purchase helps to create jobs and positive economic activity, while you get to enjoy a structure made to the highest possible standards.
You’re in good company: 93% of Australians prefer to buy products made in Australia
If every household spent an extra $10 a week on Australian Made products, an additional $5 billion would be generated in our economy, creating 11,000 new jobs! (source)

What is the Official Australian Made Accreditation?

The famous Australian Made logo is the true mark of Aussie authenticity. This simple green and gold label is Australia’s most trusted, recognised and widely used country of origin symbol, and is underpinned by a third-party accreditation system, which ensures products that carry the logo are certified as ‘genuinely Australian’.

24th – 30th May is Australian Made Week, a time to celebrate local makers, producers and growers. Find out more at AustralianMade.com.au.

Zincalume vs Colorbond – What’s the difference?

Thu, 06 May 2021 07:05:31 GMT

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Zincalume vs Colorbond – What’s the Difference?

6 May 2021

By Dale Barker , Operations Manager

IN BRIEF

COLORBOND® steel is pre-painted and consists of a ZINCALUME® core with a baked-on corrosion inhibitor. It comes in a wide range of colour options, including lighter shades for better thermal efficiency. However, it’s more expensive and can scratch easily.

ZINCALUME® steel is made from aluminium, zinc, and silicon, offering durability and environmental benefits. It’s cheaper than COLORBOND®, but lacks colour options and has a shiny finish that dulls over time.

We recommend considering your budget, project priorities, and aesthetic preferences when choosing between these two materials for your steel construction service.

Which is Better: COLORBOND® or ZINCALUME®?

One of the key decisions in any warehouse project, commercial shed , or other shade structures is selecting the right material for the job. Let’s compare the two main options – COLORBOND® steel and ZINCALUME® steel.

For those building new commercial or industrial structures, your steel choices will likely be COLORBOND® or ZINCALUME®. Both are manufactured by BlueScope Steel, a trusted Australian supplier, and while one isn’t inherently ‘better’ than the other, they serve different purposes and come with distinct features.

Both materials are highly corrosion-resistant and reliable, making them excellent choices for Australian projects. Understanding the key differences will help you make an informed decision, ensuring that the material you select is best suited to your structure's needs.

COLORBOND® Steel Products

COLORBOND® steel is pre-painted and designed to withstand Australia’s tough weather conditions. It was first developed to provide a more cost-effective and low-maintenance alternative to corrugated roofing, which required regular painting.

Today, COLORBOND® steel is built on a durable ZINCALUME® core and coated with a baked-on corrosion inhibitor. Its tough painted finish resists chipping, flaking, and blistering, helping it retain its appearance for longer.

Using COLORBOND®: Pros and Cons

The biggest benefit of COLORBOND® steel is its vast range of colour choices, allowing clients to customize their commercial or industrial buildings. It’s also more thermally efficient than other steel products, and some lighter colours can help property owners qualify for insulation concessions.

However, COLORBOND® steel comes with a higher price tag and is more prone to scratches.

Pros:

Over 20 colour choices to blend with other surrounding structures
Very low maintenance
Suitable for bushfire-prone areas, including flame zones
Offers good energy efficiency, especially in lighter colours
Highly weather resistant

Cons:

Scratches easily
Higher cost than other steel options

ZINCALUME® Steel Products

What is ZINCALUME® Made From?

ZINCALUME® steel is an alloy made from aluminium, zinc, and silicon. With a lifespan that’s up to four times longer than traditional galvanised steel, it’s a cost-effective and durable choice for projects like shade structures and commercial sheds.

Its toughness, along with a recyclable design, makes ZINCALUME® an eco-friendly and sustainable choice for property owners.

Advantages and Disadvantages of ZINCALUME®

ZINCALUME® steel’s advanced technology and protective aluminium coating make it more resistant to scratches during installation. Its budget-friendly nature makes it a strong contender for those looking to build large-scale structures on a tight budget.

However, its shiny, metallic finish may dull over time, which can negatively affect the aesthetics of your structure. For those prioritizing the visual appeal of their commercial or warehouse project, this might be a concern.

Pros:

More affordable than COLORBOND®
Long lifespan, up to four times that of galvanised steel
Industrial finish adds a unique design element
Sustainable and recyclable
Tough protective coating resists scratches during construction

Cons:

Limited to a shiny aluminium colour
Less energy-efficient
Appearance dulls over time, which may be less visually appealing

Choosing Between COLORBOND® and ZINCALUME® for Your Commercial Building

When constructing a large-scale project like a warehouse, commercial shed, or other shade structures, it’s essential to choose the right material to meet your specific needs. No one material is a perfect fit for every project, so it’s important to weigh the pros and cons of each.

At Steelcorp, we offer expert guidance to help you make the best choice for your structure. Whether you're looking for the colour flexibility of COLORBOND® or the budget-friendly durability of ZINCALUME®, we’ll help you find the ideal solution for your building. Contact our team today to discuss your project and material options.

What is Hot Dip Galvanising?

Tue, 06 Apr 2021 07:16:18 GMT

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What is Hot Dip Galvanising?

6 April 2021. By A aron Barker, Sales Lead

IN BRIEF

Hot dip galvanising is a crucial process for coating steel with zinc to prevent corrosion, offering long-term durability and rust resistance. It’s an essential feature in industrial sheds , commercial steel buildings , and warehouse projects exposed to harsh elements.

What is Hot Dipped Galvanized Steel?

Hot dip galvanising is the process of coating iron, steel, or other ferrous materials with a layer of zinc. This is achieved by cleaning the material to remove any scale or loose material, immersing it in a pickling bath of hydrochloric acid, and finally passing it through molten zinc at a temperature exceeding 400 degrees Celsius.

This process causes the metal to react with carbon dioxide, forming zinc carbonate. This strong compound provides effective protection against corrosion, making galvanised steel ideal for use in industrial steel construction services.

Why Hot Dip Galvanising is Essential for Industrial Steel Builders

Hot dip galvanising is a reliable solution to protect steel and other ferrous metals from rust. The zinc coating seals the material, adding an extra layer of protection. Additionally, the coating enhances abrasion resistance, making the material more durable. Even if minor scratches occur, the surrounding galvanised layer continues to provide corrosion protection due to the cathodic action of the zinc.

For industrial shed builders and those involved in warehouse projects, opting for hot dip galvanised steel ensures that the steel components remain rust-free and functional for a long time, even in challenging environments.

Rust Protection for Every Nook and Cranny

An essential benefit of hot dip galvanising is its ability to coat every inch of the steel, including hard-to-reach areas such as bracing, purlins, struts, and irregularly shaped components. This comprehensive coverage is critical because corrosion often occurs in internal areas where condensation can accumulate, such as within hollow structures. These areas are more susceptible to moisture retention, which accelerates rust formation.

With hot dip galvanising, every interior and exterior surface is protected, ensuring the steel remains robust and free from corrosion over time.

Benefits of Hot Dip Galvanised Steel in Industrial and Commercial Steel Structures

Exceptional corrosion resistance: Hot dip galvanising offers long-lasting protection for industrial sheds and other industrial buildings exposed to the elements.
Increased abrasion resistance: The galvanising process creates a more durable material that is tougher than the original steel.
Cost-effective solution: Galvanising reduces the need for ongoing maintenance, making it a cost-efficient choice for steel construction services.
Predictable performance: Galvanised steel performs reliably over time, making it ideal for long-term warehouse projects.
Mechanical damage resistance: Even minor scratches won’t compromise the performance of the steel, thanks to the protective properties of the zinc coating.
UV radiation resistance: Unlike many painted finishes, galvanised steel is not affected by UV radiation, maintaining its structural integrity under the sun.
A unique aesthetic: Over time, galvanised steel takes on a distinctive matte grey patina, which can add an appealing architectural feature to your building.

Talk to Steelcorp About Your Galvanised Shed Project

If you're considering a hot dip galvanised shed for your next industrial or commercial building project, Steelcorp’s team of professional industrial steel builders can guide you through the process. From initial design to construction, we’re here to ensure your structure is durable and built to last.

Start with a complimentary on-site discovery session with one of our structure consultants to discuss your specific needs and vision for the project.

Contact Steelcorp today to book your free on-site consultation at a time that suits you.

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Albury Self-Storage Facility

Albury Self-Storage Facility

Yarra Valley Water

Yarra Valley Water

The Developer's Path to Precision: Selecting a D&C Partner | Steelcorp

Most D&C Procurement Decisions are Made on Incomplete Information.

The Problem with Coordinating Multiple Parties

The Information Gap at Tender Stage

Fragmented Delivery vs. Integrated D&C: What Actually Changes

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Five Questions to Ask Before You Commit

1. Does your engineering team participate from the first site visit, or do you engage an engineer at tender stage?

2. Can you demonstrate previous reductions in structural steel tonnage, and how?

3. How do you respond when a problem arises on site?

4. What does your approval management process look like, and whose programme carries the risk?

5. What does your structural warranty actually cover, and for how long?

Evaluating Industrial Building Prices on a Consistent Basis

The Long-Term Perspective

Commercial Certainty: Turnkey Delivery for Multi-Tenant Assets | Steelcorp

The Problem with Coordinating Multiple Parties

What a Single Contract Actually Changes

Design Decisions Get Made Once, Not Twice

Fabrication Starts From an Optimised Design

Approvals Are Managed As Part of the Programme

How We Engage Before the Design Is Set

Designing for Multi-Tenant Performance

Column Grids That Adapt to Changing Tenancy

Clearance Heights That Attract the Right Tenants

A Structure That Presents Professionally

The Programme and Cost Outcome

Investing in Self-Storage: A Developer's Guide

Investing in Self-Storage: A Guide for Developers

The "Unit Mix": Optimising for ROI

The most critical decision you will make isn't the colour of the roof; it's the "Unit Mix." This refers to the ratio of different unit sizes within your facility.

Market Research is Key

Single Level vs. Multi-Level: The Land Cost Equation

Single Level (Drive-Up)

Multi-Level

Security & Automation: The Unmanned Facility

Design Requirements for Automation:

Fire Compliance & Corridor Design

Corridor Widths

Fire Separation

Construction Speed = Faster Cashflow

Targeting the "Toy" Market: Boats & Caravans

FAQs

Cost to Build a Commercial Building in 2026

"How much will it cost?"

The "Per Square Metre" Myth

The Big 3 Cost Drivers: Steel, Concrete & Labour

Site Conditions: Why "Good Ground" Matters

When comparing quotes from different builders, ensure you are comparing apples with apples.

How "Value Engineering" Saves You Money

Trucks Plus

Trucks Plus

Katunga Fresh

Katunga Fresh

The Advantages of Bringing Pre-Construction In-House with Steelcorp

The Advantages of Bringing Pre-Construction In-House with Steelcorp

What is Pre-Construction?

Why Pre-Construction Matters

The Steelcorp Advantage

A Smarter Start to Your Project

Top 5 Factors to Consider When Hiring a Warehouse Builder

Top 5 Factors to Consider When Hiring a Warehouse Builder

Why Choosing the Right Warehouse Builder Matters

Key Considerations When Hiring a Warehouse Builder

Factors That Impact Your Warehouse Construction Project

Top 5 Factors to Consider When Hiring a Warehouse Builder

1. Reputation and Experience in the Industry

Why Reputation Matters:

2. Design Flexibility and Customisation Options

Why Design Flexibility is Crucial:

3. Delivery Timelines and Project Management

Why Timely Delivery is Important:

4. Quality of Materials and Construction Standards

Why Quality Matters:

5. Cost and Budgeting

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